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The Inferences of ZnO Additions for LKNNT Lead-Free Piezoelectric Ceramics 1 CHENG , CHIEN-MIN 2015 International Conference on Innovation, Communication and Engineering CHING-HSING 1 PEI , MEI-LI 2, CHEN *, KAI-HUANG 3, CHEN * 1Department of Electronic Engineering, Southern Taiwan University of Science and Technology, Tainan, Taiwan, R.O.C. 2Department of Electro-Optical Engineering, Southern Taiwan University of Science and Technology, Tainan, Taiwan, R.O.C. 3Department of Electronics Engineering and Computer Science, Tung-Fang Design Institute, Kaohsiung, Taiwan, R.O.C. *Corresponding author. E-mail: [email protected] October 23 - 28, 2015, Xiangtan, Hunan, P.R. China Abstract By the conventional solid-state liquid-phase sintering technique, Li0.058(K0.480Na0.535)0.966(Nb0.9Ta0.1)O3 + x wt% ZnO (x = 0, 0.2, 0.4, 0.6, 0.8, 1, 3) lead-free piezoelectric ceramics were fabricated. The addition of ZnO liquid-phase sintering promoters could improve the grain-growth of LKNNT ceramics significantly and its inferences were investigated detailed in this paper. The crystal phases and micro-structures were analyzed by means of the X-ray diffraction and scanning electronic microscopy, respectively. Using the impedance analyzer, the dielectric constant, loss tangent, Curie temperature, phase transition point, and electromechanical coupling factor were measured. And the piezoelectric constants were measured by the d33 meter. Compared to pure LKNNT ceramic (sintered at 1090 C, d33 = 279 pC/N, and kp = 0.46), for x = 0.6 specimen, even though the optimal d33 and kp values were only 272 pC/N and kp = 0.44, but the optimal sintering temperature have been improved from 1090 C to 1020 C successfully. Keywords Liquid-phase sintering, Lead-free, Piezoelectric, ZnO. Results and Discussion o 1.0wt% o o Intensity (a.u.) 1wt% * * oo oo oo 0.8wt% * It is shown that for x = 0 and sintering temperature is 1090 C, the maximum d33 value is 279 pC/N. Whereas increasing ZnO contents, the maximum d33 value is 265 pC/N for x = 0.4 and 272 pC/N for x = 0.6, respectively. However, owing to the inferences of ZnO liquid-phase sintering promoters, their optimal sintering temperature all had been decreased to only 1020 C significantly. For most specimens, the d33 values will first increase, and then reach to saturated maximum values gradually as sintering temperature is higher than 1020 C, and finally start to decrease as it higher than 1090 C. Especially, as x = 0.6, which exhibits the best d33 value (272 pC/N) than other ZnO-doped LKNNT ceramics. 300 0.8wt% 0.6wt% 0.6wt% 0.4wt% 280 0.2wt% 260 0.0wt% 240 5000 x=0.2 x=0.4 x=0.6 x=0.8 x=1.0 4000 Dielectric Constant o LKNNT * ZnO (200) o (002) It is clear that all the ceramics possess a perovskite structure in which the tetragonal symmetry is dominant at room temperature, though a slight increase of the orthorhombic symmetry is observed with increasing ZnO content. From the 44~47 figure presented, we can observe that as 0.6 wt% ZnO was added, (002) and (200) peaks reveal obvious coexistence of orthorhombic and tetragonal phases for 0.6 wt% specimen. 3000 2000 1000 0.4wt% 0.2wt% 0 30 40 50 60 44.5 45.0 45.5 46.0 46.5 47.0 2 Theta (deg.) 2 Theta (deg.) Figure 1. XRD patterns of 1020C-sintered LKNNT + (x)wt% ZnO ceramics. It can be observed that x = 0.6 specimen reveals the most uniform grains than others, and the average grain size is about 4 m. As x < 0.6, the surfaces become dense with increasing of ZnO contents, additionally, for higher ZnO contents up to 0.6 wt%, the average grain size of matrix-grains increases significantly and become more non-uniform as x > 0.6. 100 300 400 Temperature (oC) 200 Figure 6. The dielectric constant for the LKNNT + (x)ZnO ceramics as measured at 1KHz / 25~500 C. 180 x=0.0 x=0.4 x=0.6 x=1.0 x=3.0 160 140 410 405 120 400 960 It can be observed that for pure LKNNT (the theoretical density is 4.538 g/cm3), maximum relative density (0.97) can be obtained as the sintering temperature is 1090 C. Whereas increasing the ZnO contents, the relative density increases to a saturated and maximum value of 0.98 for x = 0.4, and also increases to 0.978 for x = 0.6 (the theoretical densities are 4.55 g/cm3 and 4.556 g/cm3 for x = 0.4 and x = 0.6, respectively), however, their optimal sintering temperature had be decreased from 1090 C (x = 0) to 1020 C (x = 0.4, 0.6) effectively due to these little ZnO additions. But for the ZnO contents further increase to x = 1 and x = 3, the relative density starts to decrease (0.962 for x = 1 and only 0.916 for x = 3) due to the inferences of ZnO second phases, non-uniform grains, and pores. 200 220 980 1000 1020 1040 1060 1080 1100 1120 Sintering Temperature (oC) Tc (oC) 20 44.0 d33 (pC/N) 0.0wt% Figure 4. Piezoelectric constant (d33) as a function sintered temperature for the LKNNT + (x)ZnO ceramics. 0.50 395 390 385 x=0.0 x=0.4 x=0.6 x=1.0 x=3.0 0.45 380 375 0.2 0.4 0.40 0.6 0.8 1.0 kp ZnO Content x (%) Figure 7. The Curie temperature vs. ZnO contents of the LKNNT + (x)ZnO ceramics (measured at 1KHz). 0.35 Table 1. Properties of the LKNNT + (x)ZnO ceramics. (a) x = 0 (c) x = 0.4 (b) x = 0.2 (d) x = 0.6 0.30 0.25 960 1000 1020 1040 1060 1080 1100 1120 Figure 5. The electromechanical coupling factor (kp) as a function sintered temperature for the LKNNT + (x)ZnO ceramics. 1.00 It is clear that for x = 0 and sintering temperature is 1090 C, the maximum kp value is 0.46. Whereas increasing ZnO contents, the maximum kp value is 0.43 for x = 0.4 and 0.44 for x = 0.6, respectively. However, owing to the inferences of ZnO liquid-phase sintering promoters, their optimal sintering temperature all had been decreased to only 1020 C significantly. The kp values will first increase, and then reach to saturated maximum values gradually as sintering temperature is higher than 1020 C, and finally start to decrease as it higher than 1090 C. Especially for x = 0.6 specimen, its kp value (kp = 0.44) is better than others but for x = 0 (kp = 0.46). 0.98 0.96 0.94 0.92 x=0.0 x=0.2 x=0.4 x=0.6 x=1.0 x=3.0 0.90 0.88 The TC values, which are concluded in Table 1 and Fig. 7. The Curie temperature (TC) in this study is observed to be gradually increasing with the increase of ZnO content, and maximum relative dielectric constant (max) is 5081 for x = 0.6. 0.86 960 980 1000 1020 1040 1060 1080 1100 Sintering Temperature (oC) Figure 3. Relative Density variation as a function sintered temperature for the LKNNT + (x)ZnO ceramics. X=0.4 X=0.6 X=0.8 X=1 4575 380 100 4660 385 40 5081 395 95 3885 400 40 3682 405 90 Sintering Temperature (oC) (g) x = 3 (e) x = 0.8 (f) x =1 Figure 2. SEM images of 1020C-sintered LKNNT + (x)ZnO ceramics. Relative Density 980 εmax TC (oC) TO-T (oC) X=0.2 1120 Conclusions Lead-free LKNNT + (x)ZnO piezoelectric ceramics were successfully prepared by adding little amount of ZnO. The structures, dielectric and piezoelectric properties of LKNNT + (x)ZnO ceramics were investigated. All samples show pure perovskite phase with typical orthorhombic symmetry. Compared to pure LKNNT ceramic (sintered at 1090 C, d33 = 279 pC/N, and kp = 0.46), even though the optimal d33 and kp values were only 272 pC/N and kp = 0.44 for x = 0.6 specimen, but the optimal sintering temperature have been improved from 1090 C to 1020 C effectively.