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L.C. Tsaoa,*, S.Y. Changb a Department of Materials Engineering, National Pingtung University of Science and Technology, 91201 Neipu, Pingtung, Taiwan of Mechanical Engineering, National Yunlin University of Science and Technology, 64002 Touliu, Yunlin, Taiwan b Department 學 生:陳立偉 指導教授:林克默 日 期:2009.12.25 1 1. Introduction 2. Experimental 3. Results and discussion 4. Conclusions 2 1. Introduction Mavoori et al. developed a Pb37Sn based solder with 10 nm Al2O3 and 5 nm TiO2 reinforcement particles and reported significant improvements in creep resistance and mechanical properties. Lin et al. studied the Sn37Pb composite solders with the reinforcement of TiO2 and copper nanopowders. Their results showed profound effects on the thermal characteristics of solder solidification and reduction of the grain size. In the present study, a lead-free Sn3.5Ag0.25Cu (SAC) composite solder mixed with TiO2 nanopowders has been further developed. Their thermal properties, microstructure and mechanical behavior have been studied. 3 2. Experimental tin、silver and copper (99.99 pct) in a vacuum furnace at 650℃ for 2.5 Sn3.5Ag0.25Cu (wt.%) 0.25, 0.5, and 1 (wt.%) of TiO2 nopowders mechanically dispersing FE-SEM image showing the TiO2 nanopowders used in this study. in a vacuum furnace at 650℃ for 2.5 mold to form square ingots of 8*10*20 mm DSC SEM(OM) XRD Tensile tests Microhardness 4 3.Results and discussion DSC curves of the SAC solder and the SAC composite solder containing TiO2 nanopowders 5 SEM micrographs of as-cast solders: (a) SAC, (b) SAC-0.25TiO2 , (c) SAC-0.5TiO2 and (d) SAC-1TiO2 6 X-ray diffraction spectrum of the SAC solders with the addition of different amounts of TiO2 nanopowders. 7 Tensile stress–strain curves of the lead-free SAC composite solders at room temperature. 8 This indicates that if the TiO2 nanopowders addition is increased, the composite solder can be improved due to the presence of TiO2 nanopowders as reinforcement. This could be attributed to: (1) pinning grain boundaries and thus impeding sliding of the grain boundaries. (2) the increase of dislocation densities and obstacles to restrict the motion of dislocation. (3) the hardening mechanism of the matrix and TiO2 nanopowders. 9 4. Conclusions Lead-free SAC composite solders reinforced with 0.25, 0.5, and 1 (wt.%) of TiO2 nanopowders were successfully blended. The solidus temperatures of the lead-free SAC composite solders was very similar to that of lead-free SAC solder. Microstructural investigation revealed that TiO2 nanopowder addition influenced both the grain size and morphology of Ag3Sn. Mechanical test results revealed that the microhardness, YS, and UTS of the composite solder increasing with increasing addition of TiO2 nanopowders. However, the ductility of the composite solders was found to decrease because of greater amounts of microporosity observed at the Ag3Sn network grain boundary. 10 Thank you for your attention 11