Document 7409131
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PMP PAL International, Ltd.
February 2012
Contents
PMP PAL International within Ashok
Piramal Group
Organisation structure
Basic facts and figures
Product portfolio
Quality Certificates and VW Rating
Running wiper systems applications for
VW
New development for VW Group
R&D Capabilities
Manufacturing process
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Welcome to PMP PAL International, Ltd.
Established 1922
1948 – 1991 State owned company
1992 – Privatisation
1998 – 2008 Owned by Magna
2008 – Entry of Ashok Piramal Group
2010 – Shifted to new premises
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Ashok Piramal Group – A global player
Multinational business group
Active in
India
China
Europe
Italy
Czech Republic
Under preparation
North America
China
Head office
European centre
Sourcing
Intended new production facilities
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PMP PAL International within Ashok Piramal Group
ASHOK
PIRAMAL
GROUP
Textile
1934
Real Estate
1997
Morarjee Textiles
Peninsula Land
Engineering
1978
Entertainment
1999
PMP
Autocomponents
PMP PAL
International
Integra Apparels
Jammin
Pune Football Club
Miranda Tools
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PMP Autocomponents
Product portfolio
Windshield washers
Presence in India
3 production plants in India
Alternators
Starter motors
Oil pressure switches
Wiper motors
Global presence
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Mumbai
Satara
Rudrapur
India
China
Czech Republic
6
Role of PMP PAL International
Global business development and
R&D centre for the whole PMP group
Manufacturing centre for European
customers
Support of new launches
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Organisation Structure of PMP PAL International
Petr Jurca
GM
Miroslav Kolar
Business
Development
Vladimir Jelinek
Quality Manager
Vladimir Heczko
Continuous
Improvement
Radek Cerny
HR and Finance
Saravanan
Strategic Sourcing
Tomas Sopr
Operations
Metrology
Sales
Production
Receiving Inspection
R&D
Logistics
Internal Quality
Design
Customer Care
Test Lab
Prototyping
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Basic Facts and Figures
Number of employees
210
Sales 2010(mio EUR)
20
Sales 2011(mio EUR)
21
Export of total sales
90%
Automotive(out of total sales)
95%
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Sales by Customer
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Product Portfolio
Front Wiper Sets
Heavy Duty Wipers
Front Wiper Motors
Cooling Fans
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Rear Wiper Motors
Heating Fans
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Quality Certificates
ISO TS 16 949:2009 certified
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VW Rating
R&D Audit
B – 77% (June 2010)
Process Audit
B – 86% (August 2010)
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13
VW Running Wiper System Applications
Front wiper set T5 (since 2005)
Front wiper set RPU (since 2009)
Front wiper set Jetta (since 2000)
Rear wiper motor Skoda Octavia
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VW T5, Amarok Front Wiper Motor
Stall torque 35 Nm
Speed 1 … 45 rpm
Speed 2 .. 63 rpm
Integrated connector
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VW Group – New Development
Skoda SK 251 – Front wiper system
Project PQ25
Polo LHD (Russia)
Polo RHD (India)
MQB Rear wiper
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Skoda SK 251 (A-Entry)
B Release
BMG Release due 28th February 2012
SOP 6 / 2012
Based on PQ 25 front wiper motor
Total weight 2200g
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Pedestrian Protection
For VW applications – BOSCH patent
solution
3 own patented design solutions
Plastic pivot with breakable lug
Breakable tube
Springloaded segments
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PQ 25 Wiper Motor
Stall torque 32 Nm
Compact size
LHD and RHD versions
Weight 1060g
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MQB Rear Wiper Motor
Concept approved by VW 1 / 2012
Electronic controller to be finalised by
February 2012
Follow up meeting at VW 8th March
1st Prototype August 2012
Features
Stall torque 5Nm
Stator diameter 42 x 31
Watertight connector
Watertight electronics compartment
Weight 770g
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R&D Capabilities
6 Design engineers
Catia V5, R19
Pro Engineer
Prototype shop
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Test Lab
On site testing equipment
Dyno
Climate chamber
Salt spray chamber
Noise analyser
Durability test stands
Static brake test
Windshield test
External tests
EMC
Vibration and shock test
Acoustics
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Manufacturing Process – Production plant Prague
Armature winding
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Wiper motor assembly line
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Manufacturing process – production plant Prague
End of the line testing
Each product is 100% tested
for:
Noise and vibration
Functionality
Performance
Parking position
Customer interfaces
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Manufacturing Plants in India
SATARA PLANT
RUDRAPUR PLANT
Products:
Products:
• Alternator
• Alternator
• Windshield Washer System
• Starter Motor
• Wiper System
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Manufacturing Process in Satara Plant
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THANK YOU!