Transcript Manufacturing Planning and Execution Enterprise Wide Information Systems Instructor: Richard W. Vawter

Enterprise Wide Information Systems
Manufacturing Planning
and Execution
Instructor: Richard W. Vawter
University of
Southern California
Objectives
After this week, you will be able to:
 Describe the basic business process of manufacturing
planning and execution in an ERP System.
 Discuss the integration points of manufacturing to
materials management.
 Discuss the reporting and analysis tools used in R/3
for manufacturing.
 Execute the manufacturing planning and execution
process in the R/3 system.
University of
Southern California
Topics
 Organizational Elements and Master Data
 Business Process for Manufacturing Planning and
Execution
 Reporting and Analysis
University of
Southern California
Manufacturing Planning & Execution
The SAP R/3 application
modules that support
most of Manufacturing
Planning and Execution
are:


Sales &
Distribution
Materials
Mgmt.
Controlling
Production
Planning
Fixed Assets
Mgmt.
R/3
Client / Server
ABAP/4
Production Planning
Materials Management
Financial
Accounting
Quality
Mgmt.
Plant
Maintenance
Human
Resources
Project
System
Workflow
Industry
Solutions
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Southern California
Organizational Elements
The SAP R/3 Manufacturing business process uses the
following R/3 organizational elements:
Company Code
Storage Location
Plant
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Southern California
Master Data
The following master data is used in the Manufacturing
Planning and Execution processes:

Material master

Bill of material (BOM)

Work center

Cost center

Routing

Production resources and tools
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Material Master Primary Views
Basic
Basic Data
Data
MRP
MRP
*
Purchasing
Purchasing
*
Sales
Sales
*
Stocks
Stocks in
in plant/
plant/
storage
storage location
location
Accounting
Accounting
*
Material
Master
Work
Work
scheduling
scheduling
Quality
Quality
management
management
Storage
Storage
Forecasting
Forecasting
Warehouse
Warehouse
management
management
Classification
Classification
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Material Types control the processes a material can go through
1. Raw materials
2. Operating
supplies
3. Semi-finished products
Examples of material types:
• Raw materials
• Operating supplies
• Semi-finished products
• Finished products
4. Finished products
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Bill of Material is a structured list of components of a product
Power Train
Motor
Gear
Chassis
Motorcycle
Exhaust
Front
Wheel
Rear
Wheel
Frame
Brake
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Southern California
Work Centers describe where and how operations are performed
 Work Centers can be defined by the machines and
employees involved in the production process.
 Each work center contains distinct capacity, costing,
and scheduling information.
Cost Centers
Used to collect the actual costs of one or more work centers.
Cost Center
Motorcycle Assembly
Assembly Area 1
Assembly
Area 2
Work Centers
Inspection
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Routings
 Describes the sequence of operations required to
produce a specific material.
Material components
Material
•
•
•
•
Routing group
Work center
Texts
Control data
Times
Production resource tools
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Southern California
Production Resource/Tool Categories
Production resource/tools are moveable operating
resources required for production.
Documentation,
Instructions
Material
Equipment
Miscellaneous
Production Resource / Tools
University of
Southern California
Topics
 Organizational Elements and Master Data
 Business Process for Manufacturing Planning and
Execution
 Reporting and Analysis
University of
Southern California
Manufacturing Planning and Execution
 Manufacturing Planning is the process of using
forecasts and customer demand to create production
and procurement schedules for finished products and
component materials.
 Manufacturing Execution is the process of producing
finished products and component materials and
recording all shop floor activities and inventory
movements.
University of
Southern California
Manufacturing Planning and Execution
 The overall manufacturing planning process comprises:

Forecast values and requirements are first determined

Master schedule items are planned

Material requirements planning is then calculated
 The overall manufacturing execution comprises:

Production orders are first released

Materials are issued next

Completion confirmations are then performed

Goods are finally received into stock
 The manufacturing process affects capacity, costing,
inventory, reporting, and analysis
University of
Southern California
Five Phases of the Manufacturing Processes
1.
SOP
Sales Info
System
Forecasting
5.
2.
Sales & Oper
Planning
Production
Order exec.
Procurement
Demand
Mgmt
3.
MPS
4.
MRP
Manufacturing
Execution
Order
Settlement
CO/PA
Inventory
Costing
Capacity
Production Master Data
Reporting and Analysis
Planning process
Execution process
Next week we will take a closer look at each of
University
of
these five phases of the Manufacturing
process.
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