Transcript LCLS Control System Personnel Linac & BC2 Controls progress LTU, Dump Controls
LCLS Control System
Personnel Linac & BC2 Controls progress LTU, Dump Controls Undulator Control System Summary
June 17, 2008 LCLS FAC Controls Review 1 Hamid Shoaee [email protected]
New responsibilities in Controls
Enzo Carrone, the new deputy in Controls Department, is now responsible for the LCLS control system
June 17, 2008 LCLS FAC Controls Review 2 Hamid Shoaee [email protected]
Questions from Tom Himel
H1: Any new problems which have come up or items where you would like our advice The immediate question of delivering of long term high level applications VS resource allocation to the linac upgrade … See Patrick Krejcik’s presentation
MPS progress and schedule [S. Norum’s talk]
A general overview of the schedule for hardware installation and software with emphasis on any problems [E. Carrone’s talk]
How is the integration of the old controls group into LCLS going?
How have the layoffs and shutdown of PEP effected things?
June 17, 2008 LCLS FAC Controls Review 3 Hamid Shoaee [email protected]
Questions from Tom Himel
H5: What is your situation and policy as regards hardware spares?
We have started the process of converting the old CAMAC maintenance shops to support VME and other LCLS type hardware. We are also reviewing our spares needs and developing a plan for long term inventory and maintenance.
H6: How is the high level applications infrastructure coming? What were the results of the review we suggested?
[see P. Krejcik’s presentation] H7: When do you need to move away from MATLAB based feedbacks, and how is the new feedback development coming?
The plan is to test 120 Hz operation in July of 2010. We are looking at list of issues to address, including time slot feedback, etc.
June 17, 2008 LCLS FAC Controls Review 4 Hamid Shoaee [email protected]
LCLS MPS…
[S. Norum’s talk] Great progress has been made developing the hardware and software
Completed hardware
MPS Link Processor MPS Link Node GbE Switches Beam Loss Monitor QADC and transition boards prototypes complete
In progress
QADC currently being tested
Completed software
EPICS PVs for fault status, bypass status and value Machine state buffer Machine protection logic (algorithm) handling Machine rate buffer Mitigation processing June 17, 2008 LCLS FAC Controls Review 5 Hamid Shoaee [email protected]
Undulator Magnet PS PH4 Installation Program 54 MCORs - UND 18 QUAD 36 X/YCOR
June 17, 2008 LCLS FAC Controls Review
B913 B921
6
45 MCORs – UND 15 QUAD 30 X/YCOR 03 Intermediate PS – DUMP 06 MCORs – DUMP
Hamid Shoaee [email protected]
Controls Installation for LTU, Undulator, Dump
First Light in FEE LTU/Und/Dump Controls Install O N Linac/BC2 Commissioning Re-commission Inj/BC2 to SL2 LTU/Und Comm. FEE Comm. April 18, 2008
Remaining Controls installation benefits greatly from the injector, linac & BC2 experience
LTU Controls is similar in scope to Linac & BC2 We are past the engineering learning curve with very little development remaining Almost all procurement is complete including 100% of cable plant All IOCs and VME crates are on hand The order for over 95% of all required control modules (PLC, ADC, motion control, etc.) has been placed Some I&C rack delivery is being delayed, no impact on installation Racks are currently being loaded & tested in high bay area June 17, 2008 LCLS FAC Controls Review 8 Hamid Shoaee [email protected]
Rack Assembly Area (B024 )
June 17, 2008 LCLS FAC Controls Review 9 B913 & B921 PS racks B911 & B912 PS racks Hamid Shoaee [email protected]
INSTALLATION SCHEDULE
June 17, 2008 LCLS FAC Controls Review 10 Hamid Shoaee [email protected]
PPS cable plant installation is in progress
Equipment Status / Rack Readiness –
B921 B921-10 B921-11
LCLS 4-30 CIRCUIT BREAKERS LCLS MCOR BULK PS PLC CHASSIS CABLE FEEDTHRU MCOR-12 DRIVER CHASSIS 16CH BLOWER MCOR-12 DRIVER CHASSIS 16CH 49 GROUND BUS 48 47 NEUTRAL BUS 46 45 AC DISTRIBUTION BOX 44 43 LCLS 4-30 CIRCUIT BREAKERS 42 41 CIR-BREAKR 40 39 38 37 36 LCLS MCOR BULK PS PLC CHASSIS 35 34 33 (
UND1
) 384-801 32 C-FEEDTHRU 31 CABLE FEEDTHRU 30 29 MCOR-12 DRIVER CHASSIS 16CH 28 27 26 25 (
UND1
) 236-251-00 24 23 BLOWER BLOWER-2 22 21 MCOR-12 DRIVER CHASSIS 16CH 20 19 ( (
DUMP
209-958-00 209-959-00 ACBOX CIR-BREAKR
DUMP
) 384-801 C-FEEDTHRU ) 236-251-00 BLOWER-2 BLOWER MCOR-12 DRIVER CHASSIS 16CH (
UND1
) 236-251-00 BLOWER-2 18 17 16 15 14 BLOWER 13 (
UND1
) 236-251-00 BLOWER-2 (
UND1
) 236-251-00 9 8 12 11 10 ESS POWER SUPPLY 60V/165A BLOWER ESS POWER SUPPLY 60V/165A BLOWER-2 7 6 5 4 (
MCOR BULK PS 1
) ESS60V165A 3 2 1 ESS POWER SUPPLY 60V/165A (
MCOR BULK PS 3
) ESS60V165A (
MCOR BULK PS 2
) ESS60V165A June 17, 2008 LCLS FAC Controls Review 12 Hamid Shoaee [email protected]
Schedule –
B913
June 17, 2008 LCLS FAC Controls Review 13 Hamid Shoaee [email protected]
Safety Systems
BCS Mature design Project is on schedule MPS Concurrently developing new LCLS MPS Response time of less than one pulse at 120 Hz New hardware extended 1.2 km past current MPS Non-CAMAC Ready for photon section PPS The system design is based on the extension of the injector PLC based architecture Need to now address the BSY area June 17, 2008 LCLS FAC Controls Review 14 Hamid Shoaee [email protected]
Undulator Motion Control Software delivered by ANL and is being checked out
June 17, 2008 LCLS FAC Controls Review 15 Hamid Shoaee [email protected]
Undulator Control System is on schedule for field installation
Magnets power supply and controls in very good shape Loaded racks are being tested in B024/B15 There is a detailed schedule covering bench testing, through field installation Software design is mature, requires little if any changes RF BPMs – production proceeding well Receivers will be shipped to SLAC June-July Timing, Vacuum, Networks are all on schedule Wire position monitor & hydrostatic leveling system will be interfaced to the control
June 17, 2008 LCLS FAC Controls Review 16 Hamid Shoaee [email protected]
CONTROLS DEPARTMENT April 28, 2008
DEPUTY
CARRONE, Enzo
CONTROLS DEPARTMENT
HEAD: SHOAEE, Hamid
Top Level CD Org Chart
BOYSEN, Tanya $#CORVIN, Clay de SALVO, Michael LILLY, Deborah KREJCIK, Patrick
Department Office DEPUTY
CHESTNUT, Ron
SAFETY SYSTEMS SOFTWARE ENGINEERING
WILLIAMS, Ernest LAHEY, Terri (Deputy)
ENGINEERING SUPPORT
TILGHMAN, Anthony JACOB, Ralph (Deputy)
ELECTRONICS & INSTRUMENTATION ENGINEERING
BROWNE, Mike New Head – TBD JOHNSON, Ron (Deputy) BENNETT, Brian BONG, Patrick $BROWN, Jeffrey FICKLIN, David HARMS, Michael G.
HILL, Alan McDONALD, Devon MURPHY, James SALESKI, Michael SIMMONS, Bob STARNER, Suanne TURNER, Kristina
ITALICS
% $ Contract Employee Casual Employee or < 50% Safety Committee # On Loan June 17, 2008 Department total = 71 LCLS FAC Controls Review ALARCON, Arturo BOYES, Matt BROBECK, Ken BURGESS, Richard CHEVTSOV, Sergei CHU, Paul
DECONTRERAS, Ginger
FAIRLEY, Diane #GRANIERI, Charles
GRUNHAUS, Elie
HALL, Robert HOOBLER, Sonya $KNOPF, Jim KOTTURI, Dayle LUCHINI, Kristi MILLER, Ed
PENG, Sheng
ROCK, Judy ROGIND, Debbie
SANDBOTHE, Bob
SCHUH, Stephen SPENCER, Nancy WHITE, Greg #WOODLEY, Mark ZELAZNY, Mike ZHOU, Jingchen 17 ANDERSON, David AVELAR, Alonzo BONG, James BRECHIN, Vernon BROWN, R. (Vergne) CORDOVA-GRIMALDI HARMS, Michael J. HOANG, Frank NGUYEN, Sony O’NEAL, John SMITH, Vernon TRALLER, Robert %TRUEBENBACH, John BROWN, David G DUSATKO, John GIOUMOUSIS, Andrew MEDVEDKO, Evgeny NORUM, Stephen OLSEN, Jeff ROSS, William SMITH, Stephen YEE, Chuck YOUNG, Andrew Hamid Shoaee [email protected]
Software Engineering Section
CONTROLS DEPARTMENT Software Section Task Assignments April 28, 2008 ZHOU, Jingchen
Systems
KREJCIK, Patrick (acting)
High Level Apps
WILLIAMS, Ernest
EPICS
LAHEY, Terri
Networking
ITALICS
% BROBECK, Ken HALL, Robert ROCK, Judy CHEVTSOV, Sergei CHU, Paul FAIRLEY, Diane ROGIND, Debbie WHITE, Greg #WOODLEY, Mark ZELAZNY, Mike Contract Employee Casual Employee or < 50% $ Safety Committee June 17, 2008 LCLS FAC Controls Review 18 ALARCON, Arturo BOYES, Matt HOOBLER, Sonya KOTTURI, Dayle LUCHINI, Kristi
PENG, Sheng
SCHUH, Stephen BURGESS, Richard
DeCONTRERAS, Ginger
#GRANIERI, Charly
GRUNHAUS, Eli
$KNOPF, Jim SANDBOTHE, Bob MILLER, Ed SPENCER, Nancy Hamid Shoaee [email protected]
CD-PCD Project Work Flow
CD - PCD Project Execution Subsystem Design Prototype ● Receive Requirements ● Detail Specifications ● Conceptual Design ● Prototype Design ● Detail Circuit Design ● Material List ● Circuit Board Layout ● Sketches to PCD ● Functional Design Doc ● Develop Firmware ● Develop Test & Calibration Software ● Develop Test & Calibration Hdwe ● Document Test & Calibration Procedure ● Develop Rack, Cable System Sketches Unit Production ● Receive Prototype ● Debug & Test ● Train Technician(s) ● Rework, approve prototype for manufacture ● Rack Production ● Develop Rack, layouts, Cable system sketches Review, approve Rack, Cable, System drawings ● Review, approve Bid Packages ● Detail Standard Panel Layout ● Detail E-M drawings ● Begin System Drawings ● Receive Pckg Layout, Board Layout, Parts List ● Procure materials ● Prepare kit, PCB bids ● Procure PCB (2) ● Load Prototype ● Machine, Label Panels ● Final Assembly Proto I ● Final Quality Check ● Develop overall Product test system ● Develop QC plan ● Setup Product Test areas ● Procure, build test equipment ● Train personnel ● Receive Prototype for Manufacture ● Order parts, prepare kits, prepare bid packages ● Place vendor orders ● QC Incoming Inspect ● Deliver to Production Test ● Receive production units ● Perform tests, stress tests, rework cycles ● Maintain database ● Deliver final QC product to Installation ● Receive Rack, Cable, Crate System Sketches ● Document Racks, cables, crates, intra-rack cabling, long-haul cabling ● Develop Rack, Cable, Crate Bid Packages ● Order Racks, Cables, Crates ● Receive & Inspect Racks, Cables, Crates ● Install Rack AC power, Crates, DC Power Supplies ● Install tested units in Crates ● Install internal Rack power, signal wiring ● Test assembled Racks ● Develop Field Installation Plans ● Develop Field Installation Drawings, Instructions ● Develop Resource plans, cost estimates, schedules ● Develop Bid Packages. Contracts ● Bid, award installation contracts ● Assemble internal resources ● Train resources, UTR’s Receive all loaded Racks, Cables, Trays Installation ● Complete all factory testing of loaded racks ● Deliver Loaded Racks FIELD INSTALLATION ● Install AC power, cooling water, Cable Trays ● Install Loaded Racks, Earthquake bracing ● Install Long haul signal cable plant, networks ● Install Rack safety systems, monitoring Commissioning COMMISSIONING ● Safety Systems ● AC Power systems ● Top Level control system ● Timing System ● Networks, Sector Nodes ● Instrumentation Subsystems ● Test all Systems with Beam DRAWN BY RAY LARSEN 01-30-2008
LCLS CONTROLS PROJECT May 7, 2008 R11 LCLS PROJECT DIRECTOR J. Galayda
System Manager WILLIAMS, Ernest
LUCHINI, Kristi -SE/ BELLMO, Paul -EE DeLIRA, Antonio -EE MacNAIR, David -EE ROGIND, Debbie -SE
WHITE, William PENG, Sheng-EE ROSTER, Bill-AE MONTAGNE, Tim -ME
AKRE, Ron -EE KOTTURI, Dale-SE HILL, Alan -AE
SCHUH, Stephen -EP TILGHMAN, Anthony-AE RAGO, Carl -ME
System Manager RODRIGUEZ, Ponciano
TILGHMAN, Anthony-AE NGUYEN, Sony -C MONTAGNE, Tim -ME
DiSALVO, Michael -AE RAGO, Carl -ME June 17, 2008 LCLS FAC Controls Review
BEAM INSTRUMENTS & DIAGNOSTICS
PERSONNEL/LASER PROTECTION PPS/ LSS
BONG, Patrick -EE MURPHY, J – EE McDONALD, D – ET FICKLIN, D - D ENGINEER
TILGHMAN, Anthony – AE BENNETT, Brian -AE
BROWN, David-EE MONTAGNE, M.-ME
LILL, Robert – EE WALTER, Dean - ME NORUM, Eric - SE
MACHINE PROTECTION INTERMED. IMPS
PENG, Sheng-EE NORUM, Stephen- EE NGUYEN, Sony -AE BROWN, V. -AE RAGO, C. -ME
PENG, Sheng-EE BROWN, V. -AE RAGO, C. -ME
BUNCH LENGTH BLM, OTR, YAG SCREENS
PENG, Sheng -EE FRISCH, Josef -EP BROWN, V -AE ZDARKO, Richard -C MONTAGNE, Tim-ME
Hydrostatic Leveler VACUUM SYSTEMS
SCHUH, Steve -EP NGUYEN, Sony -C O’NEAL, John -AE 20
BYRD, J. -EP DOOLITTLE, L. -EE ENGINEER
FAIRLEY, Diane/ ZELAZNY, Michael
MCC APPLICATIONS SERVERS/NETWORKS
J. Olszewski-AE T. Montagne-ME R. Chestnut-EP
DESIGNER DRAFTER COORDINATOR TECHNICIAN Contract Support Captar ENGINEER PROGRAMMER
Controls Status since the last review
The Linac/BC2 Controls installation went very well The system was delivered in December 2007, within a week of the scheduled date (12/03/07)
Summary of Controls Sub-Systems installed for Linac and BC2 Commissioning
Cable Plant Networking Magnet power supply Vacuum Controls LLRF Timing system Laser control upgrade OTR/YAG imaging BPM Wire Scanners Faraday Cup Cerenkov monitor Moveable collimator BC2 beamline control Bunch length monitor MPS BCS Configuration software MATLAB feedback system Bunch length measurement June 17, 2008 LCLS FAC Controls Review 22 Hamid Shoaee [email protected]
Linac & BC2 Controls in use by physicists & Operations
New Feedback framework & bunch length measurement applications are in operation
Injector laser Controls has been upgraded for BC2 operation
June 17, 2008 LCLS FAC Controls Review 25 Hamid Shoaee [email protected]
Conclusions
The linac & BC2 control system is online & operational We are on schedule for the installation and completion of the electron control system The major risk for the above items is schedule rather than technical complexity detailed plans are in place for the undulator control in collaboration with ANL
June 17, 2008 LCLS FAC Controls Review 26 Hamid Shoaee [email protected]