Transcript “AD and ADK” DRYERS

SEMINAR DAY
11/06/2014
by Massimo Rubbis
COMPANY PROFILE
BRIEF HISTORY
• 1972 – OMAP foundation
• 1972 – First hopper loaders and hot air dryers
• 1974 – First automatic centralised feeding system
• 1980 – First desiccant dryer
• 1981 – First ratio proportional valve without gaskets
• 1993 – NEW OMAP snc foundation
• 2007 – NEW OMAP srl: New company setup!!
COMPANY PROFILE
HISTORY
•2007 – new desiccant dryers DE series with low energy features
• 2008 – New Omap first honeycomb dryer prototype
• 2009 – cooperation for new gravimetric blenders marketing
• 2009 – launching New Omap first honeycomb WD dryer
• 2010 – new models of WD and WDS dryers
• 2011 – tests of first prototype of new Volumetric Dosing Units DV50100
• 2011 – new compressed air dryers AD and ADK series
• 2012 – loss in weight hopper LIW
• 2012 – launch of new large dryers DEU100 series
• 2013 – new production hall, new drying hoppers, new Venturi loaders
• 2013 – 20th year anniversary as New Omap
COMPANY PROFILE
OUR PRODUCTS
New Omap product range includes:
* Plastic granules handling and feeding systems
* Dosing systems
* Hot air drying
* Desiccant drying systems
* Storage bins and vertical mixers
* Special solutions and applications
WHY DRYING
PLASTIC RESINS
NEW OMAP srl - Legnaro (PD) – Giugno 2007 -
by MPR
WHY DRYING?
DEFINITIONS
Referring to water (in the form of humidity), plastic
polymers have the capacity:
H 2O
H 2O
H 2O
- to collect it only on their surface :
 non-hygroscopic materials
H 2O
H 2O
H 2O
H 2O
PVC, PE, PP, PS, POM homopolymer
H2O
- to absorb it within their molecular structure:
 hygroscopic materials
PET, PEN, PBT, PETG, PC, PA, PMMA,
POM copolymer, SAN, ABS, PUR, PEM,
PEEK, PPS, PPO, PI, EVOH, etc.
H 2O
H 2O
H2O
H 2O
H 2O H 2O
H 2O
H 2O
H2O
AIR PROPERTIES
3,8 g
H2O
14,7 g
H2O
Dew Point
1 kg AIR
547 g
H2O
0,08 g
H2O
AIR PROPERTIES
DEW POINT
It is the temperature at which water vapor starts condense
(as liquid) on a surface at that temperature.
It represents the temperature at which the specified air
would reach the saturation limit.
Practically determines the water content contained in the air
(see previous table)
Lower is the dew point, lower is the water content in the air
WHY DRYING?
HUMIDITY EFFECTS
RESIN NOT DRIED DURING THE PROCESS 
WATER AT HIGH TEMPERATURE AND PRESSURE 
OVERHEATED STEAM AT HIGH PRESSURE WITHIN
MACROMOLECULES 
BREAKING OF THE MOLECULAR CHAINS 
considerable reduction of the mechanical and electrical
features, superficial finish, aesthetical aspect, etc.
Productivity decrease  production costs
increase due to higher scraps
WHY DRYING?
HUMIDITY EFFECTS
Humidity presence in the granules is possible
cause of visible defects in the final product
BUBBLES, VOIDS,
INCOMPLETE PIECES
BURNINGS
FLASHES
HAZINESS
DIMENSIONIONAL DEFECTS,
UNCONSISTANT SHRINKAGE
STREAKS, SPOTS
WHY DRYING?
HUMIDITY EFFECTS
Humidity presence in the granules is possible
cause of invisible defects in the final product
IRREGULAR
AGEING
HYDROLYSIS
(PET,PBT,PA,PC)
LOSS OF MECHANICAL
PROPERTIES
AA INCREASE
(PET)
(strength, impact, resilience, etc.)
LOSS OF ELECTRICAL
PROPERTIES
(dielectric capacity, conductivity, etc.)
WHY DRYING?
POLYMERS DEHUMIDIFICATION
The procedure of moving water
molecules from inside the
granules to the outside surface,
where they are stripped away by
flowing means
The engine of the process is the
difference of partial vapor
pressure between the contained
moisture inside the pellets and the
surrounding air.
P
(pressione/ pressure)
P
UMIDITA'
HUMIDITY
GRANULO
GRANULE
FLUSSO D' ARIA
AIRFLOW
WHY DRYING?
POLYMERS DEHUMIDIFICATION
H2O
H2O
AIR
FLOW
GRANULE
H2O
First phase: diffusion of water inside the granule
towards its surface
H2O
H2O
Second phase: transfer of water from granule
surface to the air flow
AIR
FLOW
GRANULE
H2O
H2O
GRANULE
H2O
H2O
AIR
FLOW
Third phase: diffusion of water in the air
WHY DRYING?
POLYMERS DEHUMIDIFICATION
VARIABLES INVOLVED IN THE DRYING PROCESS
 DEW POINT OF THE PROCESS AIR
 TEMPERATURE
 PROCESS
OF THE PROCESS AIR
AIR FLOW
 SHAPE
AND SIZE OF GRANULES
 INITIAL
HUMIDITY IN GRANULES
 FINAL
HUMIDITY IN GRANULES
 DRYING
TIME (Dwell time)
WHY DRYING?
MATERIAL
ABS (extrusion grade) [6]
ABS (molding grade) [6]
ABS/PC (BAY BLENDS) [6]
ASA
CA [2]
EVA
EVOH
Hytrel (polyester elastomer)
LCP [1] [3] [6]
PA [3]
PAR (polyarylate) [1] [3] [6]
PBT [1] [3] [6]
PC
PC for CD [7]
PC+PBT (XENOY) [6]
PE
PE black 3%
PE black 40%
PE cable (alogen free, cross linked) [7]
PEEK [1] [3] [6]
PEI (ULTEM) [1] [3] [6]
PES
Bulk
Drying
Drying
Air
Initial
Final
Density
Time
Temperature
Flow
Moisture
Moisture
Ratio
%
%
kg/dm3
h
°C
m3/kg
in weight
in weight
0.55
0.55
0.65
0.55
0.70
0.50
0.60
0.70
0.90
0.60
0.70
0.80
0.70
0.70
0.75
0.50
0.55
0.60
0.90
0.80
0.75
0.80
3-4
2-3
3
3
2-3
3
2-3
2-3
3-4
4-6
5-6
3-4
2-3
4
3-4
1
2.5-4
4-5
6-12
3-4
4-5
3-4
80-85
80-90
100
80
70
80
90-105
100
150
70-80
120
130-140
120
120
110
85
80
80
50-60
150-180
150-180
150-180
MATERIAL
1.7-2.2
0.7
0.015
PET bottles/preforms, fiber, sheet [1] [3] [7]
1.5-2 0.2-0.7 0.05-0.02 PET inj.m.m. general purpouse [1] [3] [6]
1.5-2
0.05
PETG [4] [7]
2
0.1
0.02
PI [6]
2
1
0.02
PLA
2
<0.1
PMMA (ACRYLIC) [7]
POM (copolimer) (ACETALYC) (Hostaform)
2
2
POM (homopolimer) (ACETALYC Resin) (Delrin)
1.5-2
PP
2
1
<0.1
PP talc 40%
2
<0.02
PP+Caucho (Santoprene) [8] (Caucho thermoplastic)
1.8-2.3
0.3
0.02
PPO [also PPE]
1.8-2
0.06
0.02
PPS (RYTON) [1] [3] [6]
2.5-3
0.06
0.004
PS
1.8-2.3
PUR [5] [7]
1-1.5
0.2
0.01
PUS (polisulfone)
2
1.4
0.01
PVC
2.2
1.4
0.01
SAN
2.5
SB
2-2.5
<0.05
Surlyn (Ionomer) [9]
2-2.5
<0.01
TPE
1.7-2
<0.05
TPU
NOTES:
[1] Dried material to be handled very carefully
[2] Toxic flying components when drying; required flying component condensator
[3] Longer residence time may cause oxidation and/or degradation
[4] Maximum drying temperature is 67°C, higher temperature degrades the material. After cooler 'MT' required
[5] Soft PUR may bridge in the hopper
[6] High air-flow required
[7] Very high flow required
[8] The material generally does not degrade
[9] Maximum drying temperature is 45°C. Special post cooler required
Bulk
Drying
Drying
Air
Initial
Final
Density
Time
Temperature
Flow
Moisture
Moisture
Ratio
%
%
kg/dm3
h
°C
m3/kg
in weight
in weight
0.80
0.80
0.80
0.70
0.80
0.65
0.85
0.85
0.50
0.65
0.97
0.55
0.80
0.55
0.75
0.80
0.85
0.55
0.60
0.50
0.70
0.70
5-6
3-4
4-5
2-3
4-6
3-4
2-3
1-2
1-1.5
2-3
3-4
2-3
2-4
1-1.5
2-3
3-4
1
2-3
1-2
2-3
3
2-3
160-180
140
max 67
120
65-88
80
90-100
90-100
80-90
90
90-120
100-120
130-150
80-90
80-95
120-130
70-80
80
80
40-45
105
80-110
2.5-3
1.8-2
2.5-3.7
2-2.5
2.5-3
2-3
1.7-2
1.7-2
1.5
1.8-2
2
1.5-2
1.5-2
1
2-3
1.5-2
1-1.7
1.5
1.5
2
2÷2.5
2
0.3
0.3
0.3
0.1
0.2
0.5
0.1
0.1
0.1
0.2
0.4
0.1
0.4
0.1
0.1
0.002
0.02
0.01
0.02
0.01-0.005
0.02
0.1-0.03
0.01
<0.01
0.1-0.08
0.02
0.02
0.02
0.02
0.08
0.02
0.02
DEHUMIDIFYING DRYING SYSTEM
Silica gel and
activated alumina
have too narrow
adsorption range
Molecular sieves
are operating up to
90°C (@ reduced
efficiency)
“DEU” SERIES DRYERS
Aria di
Scarico
Discharge
Air
DX
Torre
Tower
SX
SETACCI MOLECOLARI
MOLECULAR SIEVES
Aria riequilibramento
Equilibrating air
Torre
Tower
HEAT RECOVERY
EXCHANGER
Schema di flusso per deumidificatori doppia torre versione MT
Air flow- sheet on twin tower desiccant dryers MT version
“DEU” SERIES DRYERS
Dew point trend on twin tower desiccant dryers
-25
-30
Process air Dew point, °C
-35
-40
-45
-50
-55
-60
0
50
100
150
200
250
Time, min
300
350
400
450
500
HONEYCOMB
WHEEL DRYERS
“WD & WDS” SERIES
NEW OMAP srl - Legnaro (PD) – 2014, by Massimo Rubbis
“WD & WDS” DRYERS
NEW OMAP TARGETS
- CONSTANT DEW POINT
- HIGHER PERFORMANCES
- REDUCED ENERGY CONSUMPTION
“WD & WDS” DRYERS
Schema di flusso per deumidificatori a ruota WDS
Air flow- sheet on desiccant wheel dryers WDS
Pr ocess Heat er
Riscaldament o Pr ocesso
Hopper
Filt er
Filt r o
Tr amoggia
Chain Dr iving Mot or
Mot or e t r ascinament o cat ena
WDS
Filt er
Filt r o
WDS
Hopper TRDI
Tr amoggia TRDI
Pr ocess Recover y
Heat Exchanger
Scambiat or e Recuper o
Pr ocesso
Dischar ge air
Ar ia di scar ico
Regener at ion Heat er
Riscaldament o Rigener azione
Pr ocess Blower
Sof f iant e Pr ocesso
Compensat ion air
Ar ia di Reint egr o
Honeycomb Wheel
Rot or e Alveolar e
Regener at ion Recover y
Heat Exchanger
Scambiat or e Recuper o
Rigener azione
“WD & WDS” DRYERS
“WD & WDS” DRYERS
WDS-WD SERIES
Deumidificatori a ruota, monosoffianti, serie WDS, versione MT (70÷140°C), 400V/3/50 Hz
Honey comb dry ers, single blower, WDS series, MT v ersion (70÷ 140°C), 400V/ 3/ 50 Hz
Tipo
Modello
Ty pe
M ode l
WDS80-MT
WDS130-MT
WDS230-MT
Potenza soffiante
Blowe r powe r
Portata aria processo
Proce ss A irflow
Potenza Proc./Rigen.
Proc./ R e ge n. He a t ing
2.8/2.8 kW
1 pompa /1-blower
0.85 kW
ruota /wheel
80 m3/h
3
4.5/2.8 kW
1.6 kW
1 pompa /1-blower
ruota /wheel
130 m /h
4.5/2.8 kW
2.2 kW
1 pompa /1-blower
ruota /wheel
230 m3/h
Deumidificatori a ruota, monosoffianti, serie WDS, versione HT (70÷190°C), 400V/3/50 Hz
Dew Point (1)
Tramogge abbinabili
-50°C, -40°C, -30°C
-50°C, -40°C, -30°C
-50°C, -40°C, -30°C
50-100 dm3
150-250 dm3
250-400 dm3
De w Point se t s (1)
Hoppe r ra nge
Honey comb dry ers, single blower, WDS series, HT v ersion (70÷ 190°C), 400V/ 3/ 50 Hz
Tipo
Modello
Ty pe
M ode l
WDS80-HT
WDS130-HT
WDS230-HT
ruota /wheel
ruota /wheel
ruota /wheel
1 pompa /1-blower
1 pompa /1-blower
1 pompa /1-blower
Potenza soffiante
Blowe r powe r
0.85 kW
1.6 kW
2.2 kW
Portata aria processo
Proce ss A irflow
3
80 m /h
130 m3/h
230 m3/h
Proc./ R e ge n. He a t ing
Potenza Proc./Rigen.
De w Point se t s (1)
Dew Point (1)
Tramogge abbinabili
4.5/2.8 kW
7.5/2.8 kW
7.5/2.8 kW
-50°C, -40°C, -30°C
-50°C, -40°C, -30°C
-50°C, -40°C, -30°C
50-100 dm3
150-250 dm3
250-400 dm3
Hoppe r ra nge
(1) Controllo Dew Point: versione standard con funzione Energy a 3 gradini di lavoro, circa -50, -40 e -30°C dew point. Con controllo dew point (opzione) regolazione dew point da -50°C a -25°C
(1) De w Point cont rol: standard version with Energy function 3 steps of working dew point ca. -50, -40, -30°C. With dew point control (option) adjustable dew point from -50°C to -25°C
Deumidificatori a ruota, doppia soffiante, serie WD, versione MT (70÷140°C), 400V/3/50 Hz
Honey comb dry ers, double blower, WD series, MT v ersion (70÷ 140°C), 400V/ 3/ 50 Hz
Tipo
Modello
Ty pe
M ode l
WD270-MT
Soffiante proc./rigen.
Proc/ R e ge n blowe r
Portata aria processo
Proce ss A irflow
Potenza Proc./Rigen.
Proc./ R e ge n. He a t ing
4.5/2.8 kW
ruota /wheel
2 pompe /2-blowers
2.2 / 0.2 kW
270 m3/h
Deumidificatori a ruota, doppia soffiante, serie WD, versione HT (70÷190°C), 400V/3/50 Hz
Dew Point (1)
Tramogge abbinabili
-50°C, -40°C, -30°C
300-600 dm3
De w Point se t s (1)
Hoppe r ra nge
Honey comb dry ers, double blower, WD series, HT v ersion (70÷ 190°C), 400V/ 3/ 50 Hz
Tipo
Modello
Ty pe
M ode l
WD270-HT
ruota /wheel
2 pompe /2-blowers
Soffiante proc./rigen.
Proc/ R e ge n blowe r
2.2 / 0.2 kW
Portata aria processo
Proce ss A irflow
3
270 m /h
Proc./ R e ge n. He a t ing
Potenza Proc./Rigen.
De w Point se t s (1)
Dew Point (1)
Tramogge abbinabili
7.5/2.8 kW
-50°C, -40°C, -30°C
300-600 dm3
Hoppe r ra nge
(1) Controllo Dew Point: versione standard con funzione Energy a 3 gradini di lavoro, circa -50, -40 e -30°C dew point. Con controllo dew point (opzione) regolazione dew point da -50°C a -25°C
(1) De w Point cont rol: standard version with Energy function 3 steps of working dew point ca. -50, -40, -30°C. With dew point control (option) adjustable dew point from -50°C to -25°C
“WD & WDS” DRYERS
MAIN FEATURES
• Frame with modern design and self-centering side
panels with spring lock
• Latest-generation electronic card with LCD display
• Automatic operation with daily/weekly timer
• “Energy” function: 3 prefixed sets of working dew point
(approx -50°C, -40°C, -30°C)
• Automatic “RCE” function to reduce process air
temperature when material throughput decreases or
machine stops. This function can operate in combination
with anti-stress valves (ATR system, optional)
• Static relays for the electrical heaters operation
“WD & WDS” DRYERS
MAIN FEATURES
• Wheel fitted with molecular sieve spread on a honeycomb
matrix where air passes through, driven by chain for
constant and controlled rotation
• Side channel blower with high pressure and constant
airflow in the hopper with wide surface air cartridge filter
• Very compact dimensions but with large internal spaces
for optimal maintenance
• Heat recovery exchangers with triple cross for maximum
energy saving (TRIFLUX system)
• Control card with hopper loader operation check
integrated with the RCE function
“WD & WDS” DRYERS
MAIN FEATURES
• MT version with operation from +70°C up to 140°C without
need of cooling water by using the air/air heat recovery
exchanger TRIFLUX by New Omap exclusive design
• HT version up to 190°C with water/air heat exchanger fitted
with temperature-controlled solenoid valve for water
interception to reduce unnecessary water-flow
• All dryer components are electrically operated: no need
of compressed air
• No need to replace molecular sieves after the usual
timing of twin-towers systems. Reduced
maintenance
“WD & WDS” DRYERS
CUSTOMER CASE
Dryer Comparison:
New Omap honeycomb system WDS80-75-C2
(80 m3/h, 6.45 kW installed) vs Motan twin tower
Luxor50-1x100lt (60 m3/h, 4.4 kW installed).
Customer has noted the energy consumptions in
the two systems and the content of humidity in the
granules and the required time to obtained the
final humidity content.
Following the customer results
“WD & WDS” DRYERS
CUSTOMER CASE
TRIAL 1
Finished Product
Specification
Manufacturer required moisture content
Moisture content out of the bag
Throughput
Motan 75 kg Desiccant Dryer set at 85 deg
Current required drying time
Current moisture content at start of run
Moisture content once running
Motan dryer kWh rating
Cost to dry mat for 120 hour run
Hourly cost
Note on Drying time
BOC Industrial Guard
A3 S1 PA 66 Impact modified
0.15%
0.5%
18 kgs per hour
10 hours dry time before production run can start
0.19%
0.21%.
Av 5.1.
£55.86
42.7p
The Motan dryer is often required to be switched on Sunday pm ready for
Monday am and requires compressed air.
New Omap WDS Honeycomb Wheel Dehumidifier Dryer 50 kgs capacity
Material drying time before machine start.
2 hours
Moisture content after two hours pre dry
0.14%
Moisture content after 2.7 hours of production run
0.16%
time (at the machine throat)
Dryer setting for minimum dryer performance
Energy 2
Honeycomb Wheel Dehumidifier kWh rating
Av 2.2
Cost to dry mat for 120 hour run
£22.63
Hourly cost
18.4p per hour
Benefits of New Omap WDS Dryer
1.
57% reduction in drying costs
2.
Dryer can be timed to commence operation Monday at 04.00 hrs instead of 8.0 pm on Sunday evening as for the Motan
dryer (additional labour cost saving)
3.
WDS dryer does not require compressed air (additional cost saving)
“WD & WDS” DRYERS
CUSTOMER CASE
TRIAL 2
Finished Product
Throughput
Moisture content out of the bag
Manufacturer requred moisture content
Moisture content with Motan desicant dryer after 4
hours drying time
Finished product quality issues using Motan desicant
dryer
Pearson Claw Bowl
4.12 kgs per hour
0.2%
0.1%
0.15%
Due to the low throughput the material suffers from severe oxidisation
which turns the material yellow causing a potential reject situation.
Motan drying time
4 hrs
New Omap TR75 PA 12 Drying time
4 hrs
New Omap TR75 PA 12 Dryer setting
Energy 2 setting minimum dryer performance
Average hourly cost to run the New Omap Dryer
15p per hour
taking into account RCE function
Benefits of New Omap WDS Dryer
1.
New Omap dryer uses half of the Energy against the Motan and due to the improved design allows a reduction in drying
time.
2.
The material is also being dried to the recommended moisture content levels which is a facility we currently do not have for
engineering materials. The Industrial guard should be running with a minimum 75 kgs dryer.
3.
The dryer can be used on small throughput jobs which will not degrade the material as a result of the RCE function.
4.
The RCE function, once activated can reduce the power consumption down to 0.9 kW/hr.
5.
The dryer does not require compressed air.
6.
An electronic timer is built into the dryer enabling the drying operation to commence on a Monday morning rather than being
started manually.
“WD & WDS” DRYERS
NEW DEVELOPMENTS
Compact Honeycomb Dryer:
New Omap is developing a new series of
compact honeycomb dryers, WDA series,
that will be used for small capacities, where
the dryer will be fixed directly on the hopper
structure.
The units will be fitted on hoppers range of
30-100 litres and it has been designed to
perform process airflow ranging from 10 to 30
m3/h
The project is foreseen to be completed by
end of year 2014
“WD & WDS” DRYERS
NEW DEVELOPMENTS
COMPRESSED AIR
DRYERS
“AD-ADK” SERIES
NEW OMAP srl - Legnaro (PD) – December 2013, by Massimo Rubbis
“AD and ADK” DRYERS
TECHNOLOGY
The development of the first
compressed air dryers started at the
beginning of 90’s.
The idea to use compressed air for
drying, comes from the fact that
compressed air is present in each
plastic processing factory and it is also
already partially dried. Compressed air
when expanded at atmospheric
pressure results having a lower dew
point than when compressed. This
effect can be used to dry polymers.
“AD and ADK” DRYERS
PRESSIONE ARIA
AIR PRESSURE15
10 bar (145 psi) 7 bar (100 psi)
bar (217 psi)
3 bar (43.5 psi)
20 bar (290 psi)
1 bar (14.5 psi)
50 bar (725 psi)
0 bar (0 psi)
+40°C (+104°F)
+30°C (+86°F)
+20°C (+68°F)
0°C (+32°F)
- 10°C (+14°F)
- 20°C (- 4°F)
- 30°C (- 22°F)
- 40°C (- 40°F)
- 50°C (- 58°F)
- 60°C (- 76°F)
- 70°C (- 94°F)
- 80°C (- 112°F)
DEW POINT ARIA ATMOSFERICA
ATMOSPHERIC AIR DEW POINT
+40°C (+104°F)
+30°C (+86°F)
+20°C (+68°F)
+10°C (+50°F)
0°C (+32°F)
- 10°C (+14°F)
- 20°C (- 4°F)
- 30°C (- 22°F)
- 40°C (- 40°F)
- 50°C (- 58°F)
- 60°C (- 76°F)
- 70°C (- 94°F)
- 80°C (- 112°F)
- 100°C (- 148°F)
- 90°C (- 130°F)
- 100°C (- 148°F)
- 90°C (- 130°F)
DEW POINT ARIA COMPRESSA
COMPRESSED AIR DEW POINT
+10°C (+50°F)
“AD and ADK” DRYERS
PRESSIONE ARIA
AIR PRESSURE
7 bar (100 psi)
0 bar (0 psi)
+40°C (+104°F)
+30°C (+86°F)
+10°C (+50°F)
+ 5°C (+ 41°F)
0°C (+32°F)
- 10°C (+14°F)
- 20°C (- 4°F)
- 30°C (- 22°F)
- 40°C (- 40°F)
- 50°C (- 58°F)
- 60°C (- 76°F)
- 70°C (- 94°F)
- 80°C (- 112°F)
- 90°C (- 130°F)
- 21°C (- 5.8°F)
- 30°C (- 22°F) - 20°C (- 4°F)
DEW POINT ARIA ATMOSFERICA
ATMOSPHERIC AIR DEW POINT
- 100°C (- 148°F)
DEW POINT ARIA COMPRESSA
COMPRESSED AIR DEW POINT
+20°C (+68°F)
“AD and ADK” DRYERS
EXPANSION
Compressed air is like a damp
sponge. When compressed, it
does condense moisture which is
then lost in the compression
phase.
By releasing (expanding) it, it
increases the ability to absorb
further moisture and compared to
the initial phase the amount of
moisture is greatly reduced.
“AD and ADK” DRYERS
POLYMERS DRYING
Example of extra drying kit of Atlas
Copco to be included in the compressed
air line.
“AD and ADK” DRYERS
SIGLA
KEY
FR
EXV1
TOWER
EXV2
PRC
+
FLC
valve
DP
HPG
PCB
ST1
ST2
ST1 (proc)
DESCRIZIONE
DESCRIPTION
FILTRO INGRESSO ARIA COMPRESSA
COMPRESSED AIR INLET FILTER
VALVOLE DI SCAMBIO 1
EXCHANGE VALVES 1
TORRI CONTENIMENTO SETACCI MOL.
MOLECULAR SIEVES TOWERS
VALVOLE DI SCAMBIO 2
EXCHANGE VALVES 2
VALVOLA DI CONTROLLO REGOLAZIONE
PRESSIONE + REGOLAZIONE PORTATA ARIA
PRESSURE REGULATION VALVE + AIRFLOW
MODULATING VALVE
CONTROLLO DEW POINT
DEW POINT PROBE
RESISTENZA PROCESSO
PROCESS HEATERS
SCHEDA ELETTRONICA DI CONTROLLO
ELECTRONIC CONTROL CARD
SONDA TEMPERATURA PROCESSO
PROCESS TEMPERATURE PROBE
SONDA TEMPERATURA RITORNO (RCE)
RETURN TEMPERATURE PROBE (RCE)
PCB
HPG
FT
DP
PRC+FLC valve
EDK (Extra Drying Kit)
EXV2
Tower 2
Tower 1
(in rigenerazione)
(in regeneration)
(in processo)
(in process)
3
4
3
5
1
bar
4
5
2
2
6
1 bar
6
TRAMOGGIA
DRYING
HOPPER
SETACCI
MOLECOLARI
MOLECULAR
SIEVES
DRYER " AD" + " EDK"
M. Rubbis -
ST2
(RCE)
EXV1
Diagramma di flusso schematico serie ADK
Air- flow schematic diagram for ADK dryers
10/ 12/ 2011
FR
6- 8 bar
“AD and ADK” DRYERS
“AD and ADK” DRYERS
ENERGY CONSUMPTION?
Energy cost to produce 1 m3/h of
compressed air.
This parameter depends on the
type of compressor used, with
inverter or not, with energy recovery
system, pipeline leaks and other
conditions. It is a great variability
which is not easy to evaluate.
In literature: values r​ anging 0.08 and
0.22 kWh/m3.
The lowest value for the latest
generation of compressed air
generating systems (sophisticated
solutions)
“AD and ADK” DRYERS
COMPARISON EXAMPLE OF ENERGY CONSUMPTION
Example:
Twin tower desiccant dryer DE20MT-55 (operating at an average of
-40°C dew point, airflow 80 m3/h): 1.72 kWh @ 80°C. Considering a
capacity of 7.5 kg/h PA  0.229 kW/kg
Compressed air dryer ADK50 (-50°C dew point, installed 1 kW):
assuming an average real value of 0.15 kWh/m3, max airflow 16
Nm3/h: 1.0 + 0.15/16 = 1.00938. Considering 7.5 kg/h PA  0.135
kW/kg.
It should be noted, however, the randomness assumption of the
cost of compressed air! It is emphasized, however, that the solution
is energetically advantageous for systems with hopper up to 50-100
liters.
“AD and ADK” DRYERS
COMPRESSED AIR DRYERS “AD/ADK” SERIES
Basic version AD:
• models with drying hoppers of 5, 15, 30, 50 dm3
• drying performances with dew point values from -20°C (value
depending on the performances of the compressed air system)
Version ADK by adding the “Extra Drying Kit”
• Same hopper sizes
• drying performances down to -50°C dew point
All versions are designed for installations directly on machine
throats and for small-medium throughputs.
“AD and ADK” DRYERS
COMPRESSED AIR DRYERS “AD/ADK” SERIES
The electronic control allows an
easy programming thanks to
the internal data-base of the
main materials, with the
possibility of free setting of the
data by the operator
“AD and ADK” DRYERS
COMPRESSED AIR DRYERS “AD/ADK” SERIES
The electronic control allows to
adjust the compressed air flow as
function of the hourly capacity and
type of material that, in
combination with the anti-stress
system reducing the thermal load,
automatically reduces the
consumption and therefore the
risks of thermo-oxidative
degradation.
“AD and ADK” DRYERS
AD5 MODEL (without EDK)
“AD and ADK” DRYERS
AD5 MODEL (with EDK)
“AD and ADK” DRYERS
MAIN STANDARD CHARACTERISTICS
• electronic microprocessor controller with
LCD screen
• system of continuous modulation of
compressed air flow
• daily-weekly timer
• SSR control
• anti-stress system
• visual and audible alarm
• compressed air filter
“AD and ADK” DRYERS
AD and ADK SERIES
Deumidificatori aria compressa, serie AD, (processo max 150°C, dew point -20°C) *
4B-01
Modello
M ode l
Compressed air dry ers, A D series, (process up t o 150°C, -20°C dew point ) *
Portata aria
A irflow
3
Pressione a.c.
C.A. pressure
De w Point
Dew Point
Campo temperature
Riscald. Processo
Tensione/Frequenza
Volume tramoggia
Te m pe ra t ure ra nge
Proce ss He a t ing
Volt a ge / Fre que ncy
Hoppe r ca pa cit y
AD5
2÷6 Nm /h
6÷8 bar
-20°C
50÷150°C
0,45 kW
230V/1/50-60Hz
5 dm3
AD15
4÷14 Nm3/h
6÷8 bar
-20°C
50÷150°C
0,45 kW
230V/1/50-60Hz
15 dm3
AD30
6÷16 Nm /h
6÷8 bar
-20°C
50÷150°C
0,95 kW
230V/1/50-60Hz
30 dm3
AD50
6÷16 Nm3/h
6÷8 bar
-20°C
50÷150°C
0,95 kW
230V/1/50-60Hz
50 dm3
3
* Versione standard: dew point dipendente dal compressore (mediamente -20°C)
* St a nda rd v e rsion : dew point depending on compressor (on average about -20°C)
Deumidificatori aria compressa, serie ADK, (processo max 150°C, dew point -50°C) **
4B-02
Compressed air dry ers, A DK series, (process up t o 150°C, -50°C dew point ) **
Modello
Portata aria
A irflow
Pressione a.c.
C.A. pressure
De w Point
Dew Point
Campo temperature
Riscald. Processo
Tensione/Frequenza
Volume tramoggia
ADK5
2÷6 Nm3/h
6÷8 bar
-50°C
50÷150°C
0,45 kW
230V/1/50-60Hz
5 dm3
M ode l
Te m pe ra t ure ra nge
Proce ss He a t ing
Volt a ge / Fre que ncy
Hoppe r ca pa cit y
ADK15
4÷14 Nm /h
6÷8 bar
-50°C
50÷150°C
0,45 kW
230V/1/50-60Hz
15 dm3
ADK30
6÷16 Nm3/h
6÷8 bar
-50°C
50÷150°C
0,95 kW
230V/1/50-60Hz
30 dm3
6÷8 bar
-50°C
50÷150°C
0,95 kW
230V/1/50-60Hz
50 dm3
ADK50
3
3
6÷16 Nm /h
** Versione K dew point controllato dall' "Extra Drying Kit"
** " K" v e rsion : dew point controlled by the "Extra Drying Kit"
“AD and ADK” DRYERS
CAPACITA' DI DEUMIDIFICAZIONE "AD", "AD" DRYING CAPACITY,
kg/h
Modello / Dryer model
Materiale / Material
ABS (inj./spritz.)
ABS (ext.)
CA
CAB
CP
EPDM
LCP
PA
PBT
PC
PE
PE black 40%
PEEK
PEI
PES
PET (general /Allzweck)
PETG
PI
PMMA
POM (copolimer)
POM (homopolimer)
PP
PPO [or PPE]
PPS
PS
PSU
PVC
SAN
SB
TPE
TPU
h
°C
m³/ kg
2
3
2.5
2.5
3
4
4
4
3
2.5
1
4
3
4
3
3
4
2
3
2
1
1
2
2
1
3
1
2
1.5
3
2
80
80
70
75
75
80
80
75
130
120
85
80
150
150
150
140
MAX 67
120
80
90
90
85
110
140
80
120
70
80
80
105
100
1.5
1.5
2.0
2.1
2.1
2.1
1.5
2.0
2.2
2.0
1.5
2.0
2.3
2.5
2.2
1.8
3.6
2.3
3.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
1.5
2.0
2.0
2.2
2.0
AD5
AD15
AD30
AD50
1.3
0.9
1.3
1.3
1.0
1.0
0.9
0.8
1.3
1.8
2.8
0.8
1.2
0.9
1.3
1.6
1.0
1.8
1.1
1.8
2.0
2.5
1.4
1.8
2.5
1.1
3.0
1.4
2.0
1.2
1.8
4.0
2.8
3.8
3.8
3.0
3.0
2.7
2.0
3.2
4.5
7.1
2.0
3.0
2.2
3.2
4.0
2.6
4.5
2.8
4.6
7.0
6.4
3.6
4.5
6.4
2.8
7.7
3.6
5.1
3.0
4.5
7.8
5.5
7.5
7.5
6.0
6.0
5.5
4.5
6.4
9.0
14.1
3.9
6.0
4.5
6.4
7.8
5.1
9.0
5.6
10.0
12.9
12.8
7.1
9.0
12.8
5.6
15.3
7.1
10.2
6.0
9.0
12.9
9.1
12.5
12.5
10.0
10.0
9.1
6.4
9.3
11.4
18.9
5.6
8.7
6.5
9.3
11.2
7.2
11.4
8.1
11.6
15.2
15.2
10.2
12.3
17.9
8.1
19.8
10.2
13.2
8.6
10.9
“AD and ADK” DRYERS
APPLICATIONS
NEW OMAP s.r.l.
via A. Volta, 1/c
I-35020 Legnaro (PD)
tel. +39.049.8830620
fax +39.049.8830804
web: www.newomap.com
e-mail: [email protected]