RDR Linac Definition  Tasked Cryomodule & Cryogenics Groups with defining cryomodule length and cryoplant layout   Tasked RF Group to work with Civil Group to define.

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Transcript RDR Linac Definition  Tasked Cryomodule & Cryogenics Groups with defining cryomodule length and cryoplant layout   Tasked RF Group to work with Civil Group to define.

RDR Linac Definition
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Tasked Cryomodule & Cryogenics Groups with
defining cryomodule length and cryoplant
layout
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Tasked RF Group to work with Civil Group to
define the size/layout of support tunnel
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First pass generated at Jan 16-17 CERN meeting
Have some preliminary sketches
Tasked Magnet group with specifying the linac
quad and corrector package
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Reviewing issues, TDR design and CIEMAT
prototype
Created stand-alone corrector designs
RDR Linac Definition (Cont)
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Will task LET Group with resolving beam
dynamics related issues at Feb 8-11 CERN
meeting
Work with Instrumentation Group to define
diagnostics
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List of instruments and issues generated at Jan
17 FNAL meeting
Optics for special regions to be defined at SLAC
Discussing implications of MPS and availability
requirements with Himel et al.
Slides from Talks by Don Mitchell, Tom
Peterson and Others at Jan16-17
CERN Cryomodule Meeting
Don Mitchell, 16 JAN 2006
TTF III+ Cryomodule
Courtesy of DESY
ILC Cryo Design Considerations
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Move quad package to middle of cryomodule to
achieve better support and alignment.
Shorten cavity-to-cavity interconnect and
simplify for ease of fabrication and cost
reduction. Possible superconducting joint.
Overall improved packing factor.
Simplify the assembly procedure.
MLI redesign to reduce hands-on labor costs.
More robust design to survive shipping.
Reliability of tuner motors in cold operation.
Etc. (we’ve heard many suggestions)
Increase
diameter
beyond
X-FEL
Increase
diameter
beyond
X-FEL
Review
2-phase pipe
size and
effect of slope
Assumes use of
XFEL Main Coupler
Graphics from Terry Garvey
Proposed Cavity w/ Bladetuner
Cavity Dimensions
Existing Desy Interconnect Design
Interconnect:
Tesla TDR: 283mm
Currently 344mm
344
Flange/Bellows Design Specs:
• Bolted flange (12 bolts/flange)
• Convoluted SS Bellows (10 waves, 54mm free length, ±25mm)
-Length of bellows dictated by bolt length, old elastic parameters
• Bellows elastic requirements: ±4mm (~1mm thermal + ~3mm tuning)
• Aluminum Alloy 5052-H32 Diamond Hex Seal
• 7 Ton (~15,000 lbs) clamping force, 35 N-m torque/bolt
• Mechanical analysis done @ Desy, INFN
(Cornelius Martens, Roberto Paulon)
BPM / Quad / Corrector Package
887
BPM
66
666
78
TDR
QUAD and
Correctors
1222
887
BPM
77
QUAD
335
Correctors
ILC
Preliminary
Magnet Parameters
Integrated field
Center field
Shell Type ILC Dipole Corrector
Vladimir Kashikhin, Fermilab
0.02 T-m
0.2 T
Winding ampere-turns 18kA
Current
90 A
Superconductor
NbTi
SC diameter
0.5 mm
Outer diameter
140 mm
Magnet length
~ 200 mm
Flux density and flux lines at max
current in both dipole coils
Field homogeneity at max current in both
dipole coils (+/- 1% at R< 30mm)
Disadvantages:
Advantages:
Long coil ends ~ 50 mm
Compact radial dimensions
Very short strait coil part
Effective winding
Long end fields +50mm/end
Low fringing fields in radial
directions
Complicated winding
Magnet Parameters
Integrated field
Center field
Window-Frame Type ILC Dipole Corrector
Vladimir Kashikhin, Fermilab
0.02 T-m
0.2 T
Winding ampere-turns 18 kA
Current
90 A
Superconductor
NbTi
SC diameter
0.5 mm
Shield outer diameter 320 mm
Magnet length
~ 150 mm
Disadvantages:
Radial ferromagnetic shield
Thicker iron yoke
Flux density and flux lines at max
current in both dipole coils
Field homogeneity at max current in both
dipole coils (+/- 1% at R< 30mm)
Advantages:
Compact longitudinal dimensions
Simple coil and yoke manufacturing,
assembly
Short coil ends
Good integrated field quality
Good SC coil stability
Alternate Quad Cryo-section
1530 mm
Pros and Cons to a separate quad/BPM cryostat
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Pros
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Easier to accommodate different magnet packages, upgrades, etc.
Easier to make independent adjustments to the quad/BPM position
Allows for a common cryomodule design
Allows independent cold testing and measurement of the magnet
package
Schedule, resources, and fabrication facilities not tied to
mainstream cryomodule production
Mechanically more stable especially with respect to vibration
Precludes the need for independent quad movers inside the
cryomodule
Cons
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One extra interconnect required at each quad location
Potentially requires more longitudinal space required in the lattice
Interconnect forces due to bellows could affect quad alignment
Region between Cryomodules
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Assume 850 mm Flange-to-Flange
length (TTF) – Includes
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270 mm Broadband HOM absorber
Gate Valves
Pompous Ports
Needs to be better defined
Excel usage
integrates
engineering
calculations into the
3-D CAD process!
Automatically
adjusts for thermal
contraction and
component lengths
Some critical open design issues
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Quad/corrector/BPM package is a major
unknown right now and goes into the heart of
the module.
Tuner details, slow and fast, but especially fast tuner
Cavity-to-cavity interconnect design.
Vibrational analysis, which will be compared to
measurements for verification of the model for future
design work.
Magnetic shield re-design.
Development of module and module component tests.
Verification of cavity positional stability with thermal
cycles.
Design of test instrumentation for the module.
Robustness for shipping, analysis of shipping
restraints and loads, shipping specifications.
Active quad movers(?) A complication
ILC cryogenic system much larger
than TESLA 500
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8 cryogenic plant locations
Approximately 5 km spacing
Each location with 2 cryogenic plants
of about the maximum size -- each
plant equivalent to about 24 kW at 4.5
K
Each plant about 6 MW “wall plug”
power
ILC cryogenics about 50 MW total
Segmentation concept
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A box of slot length equal to one module
Can pass through cryogens or act as “turnaround”
box from either side
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Does not pass through 2-phase flow, so must act as a
supply and/or end of a cryogenic string
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Includes vacuum break for insulating vacuum
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Includes fast-acting isolation valve for beam vac
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May contain bayonet/U-tube connections between
upstream and downstream for positive isolation
May also want external transfer line for 4 K “standby”
operation (4 K only, no pumping line)