Oklahoma Space Grant Long Range/Endurance UAV projects Background •Started as an OSGC undergraduate workforce project •Team of 2 aerospace engineering undergraduates (OSGC Fellowship Recipients.
Download ReportTranscript Oklahoma Space Grant Long Range/Endurance UAV projects Background •Started as an OSGC undergraduate workforce project •Team of 2 aerospace engineering undergraduates (OSGC Fellowship Recipients.
Oklahoma Space Grant Long Range/Endurance UAV projects Background •Started as an OSGC undergraduate workforce project •Team of 2 aerospace engineering undergraduates (OSGC Fellowship Recipients Dustin Gamble, Thomas Hays) •Goal was to design a highly efficient electric plane capable of setting FAI world records for range and endurance. •F5S class: electric aircraft, sub 5kg (11lb), etc. •Lessons learned to be applied to other industry/research projects •Students gain valuable hands-on training in UAV’s FAI Federation Aeronautique Internationale Sanctions all international aerospace Records. Dragonfly designed for the F5S Record class. F5S Requirements: •5 Kg (11.02 lb) •Electric •Maximum surface area 150 dm (16 sq-ft) •Min Surface loading of 12-50 g/dm (.25 lb/sq-ft) •Aircraft must be in sight the entire flight •Must land and takeoff within 500 m of Claimed spot (1640 feet) •Must be observed by FAI official and two additional observers F5S Duration F5S Range Endurance Challenges Duration Record held since 1998: 10 Hours 38 Minutes. (Emil Hilber – Switzerland) Multidimensional Optimization problem: Span - Area - battery weight - motor size - gearbox ratio - prop size - prop pitch - Battery Voltage. Difficult constraints (esp. 11lb weight limit) Primary Design Goals Endurance vs. Fuel Fraction Maximize battery (fuel) weight Endurance Maximize energy storage density Minimize structural weight Maximize aero/propulsive eff. Minimize systems drain 0 0.1 0.2 0.3 0.4 0.5 Fuel Fraction 0.6 0.7 0.8 0.9 Endurance Challenges (cont.) 14 350 Endurance 12 300 Range 250 8 200 6 150 4 100 2 50 0 0 0 10 20 30 Speed [ft/sec] 40 50 60 High Range [mi] Endurance [hr] 10 3 Cl 2 Cd Value Endurance High L/D Range Structural Challenges: High aspect ratio Thin airfoil section (1 inch) Must absorb atmospheric turbulence (2.7g design) Must be extremely light (.5 lb = 1 hour lost) Maintain accurate shape Streamlining •Reduce Drag from cross-section of fuselage •Designed around streamline of SD 7032 airfoil at Duration CL Blended Wing Body Junction •Reduces interference drag •Provides room to store electronics 80 • Custom Made Lithium Polymer Batteries 60 Watt-hr/lb Power / Energy Sources: 70 50 40 30 20 10 • 560 Wh Total energy capacity (equiv to 329 AA batteries) 58g motor 11g gearbox 0 Pb NiCd NiMH Lipoly Lithium Polymer: • Light Weight • Highest Commercially available energy density. •14.5 ft span •3.7 lb weight without “fuel” •7.3 lb. of Lithium Polymer batteries •40 Watt cruise power, 200 Watt peak •Hand-flown, and turned with rudder/dihedral to minimize current draw Dragonfly Test flying: • Verify Handling Qualities • Determine actual power consumption • Set limits on flying conditions • Determine how to land Point and Return: Attempted record during test flight Used a predetermined route in northern OK From Kildare to Wakita and back. 144.42 Km = 90 miles Flew airplane from convertible Dragonfly max range 267 Miles Dragonfly 89 Miles Juri Laidna (Estonia) 49 Miles Dragonfly: Point and Return Mission Duration Record: Launched at sunrise 41 grams underweight 30 minute pilot shifts Experienced 3G atmospheric turbulence Judged remaining power through telemetry Landed with 9 minutes of power remaining. Dragonfly: Duration Mission Most Memorable Aviation Record of 2006 National Aeronautic Association: United States’ interface to FAI NAA Luncheon Washington D.C. Pterosoar (“Winged creature that will rise, fly, or glide high and with little apparent effort”) Oklahoma State University California State University LA •Joint OSGC/CSGC project •2 additional OSU students, and 4 from CSULA •Custom Made PEM Hydrogen Fuel Cell and 4000 psi composite tank • 1.8 x the energy capacity of Dragonfly’s Batteries • Fully CNC molded Construction • Rapid Design ->Construction -> Test flight (6 weeks) • 4-part design for transportation Pterosoar Point and Return: • Distance: 120 Km = 75 miles • Launch from Lancaster, CA • 17 grams of Hydrogen use Duration Record Attempt is next for The Pterosoar. Pterosoar: Point and Return Questions