Bürkert Fluid Control Systems Facts & Figures Bürkert Fluid Control Systems Facts & Figures Founded 1946 by Christian Bürkert Type of Company: GmbH; 100%

Download Report

Transcript Bürkert Fluid Control Systems Facts & Figures Bürkert Fluid Control Systems Facts & Figures Founded 1946 by Christian Bürkert Type of Company: GmbH; 100%

Slide 1

Bürkert Fluid Control Systems


Slide 2

Facts & Figures

Bürkert Fluid Control Systems
Facts & Figures
Founded 1946 by Christian Bürkert
Type of Company: GmbH; 100% family owned

Employees: Over 1,800 worldwide
Consolidated sales: 316 Million Euros
R&D proportion:

5.0%

Investment proportion: 6.2%
Sector: Industrial measurement and control
technology; fluid technology

Ingelfingen Germany
08.05.2007

Company Profile

Page 2


Slide 3

Bürkert factories

INGELFINGEN
Electrical control
valves, Systems

08.05.2007

CRIESBACH

Company Profile

ÖHRINGEN
Process valves,
Solenoid Valves,
Systems

GERABRONN
Solenoid valves,
Systems

TRIEMBACH
(France)
Sensors,
Systems

Page 3


Slide 4

Focus & Differentiation: Systemhaus

Customer-specific system solutions


More connectivity



More individuality



More possibilities

08.05.2007

Company Profile

Page 4


Slide 5

Bürkert International

Bürkert Contromatic AG International
Hünenberg, Switzerland

Sales Organizations

North Europe

08.05.2007

Finland

Denmark
Sweden
Norway
UK
South Africa

Company Profile

South Europe

Austria
Belgium
Brazil
France
Italy
Netherlands
Spain
Switzerland
Turkey

NAFTA

Asia

Pacific

Canada
USA

China
Hong Kong
Japan
Korea
Philippines
Singapore
Taiwan
India

Australia
New Zealand

Page 5


Slide 6

Competence in Fluid Control Systems

08.05.2007

Company Profile

Page 6


Slide 7

Consolidated sales 1970 - 2007
316 Mio, €
(+10% over
Previous year)

1970
08.05.2007

1980
Company Profile

1990

2000

2006
Page 7

2007


Slide 8

Focus & Differentiation: Segments

08.05.2007

Company Profile

Page 8


Slide 9

Bürkert Utilities: Steam and Heat Transfer

From pasteurizer control to simple tempering of
water, autoclaving of canned food to sterilization
of dental equipment…

On-off and
continuous steam
valves

08.05.2007

8400 temperature
transmitter

Company Profile

1067 valve mounted
PID process
controller

Page 9


Slide 10

Bürkert Utilities: Cleaning-in-Place (CIP)

Cleaning filling stations in the beverage,
pharmaceutical and cosmetics industry without
opening or dismantling them …

8226 inductive
conductivity
transmitter for CIP
Systems

08.05.2007

3237 sanitary divert
valve

Company Profile

8644 AirLINE
process control
centre

Page 10


Slide 11

Bürkert Solutions: Downstream Processing

From filtration of beer to separation and
identifying of active drug ingredients…

Multiport solutions
for chromatography
and filtration
equipment

08.05.2007

pH and conductivity
sensors and
transmitters for
hygienic processes

Company Profile

8650 AirLINE Ex
process control centre
for solvent areas

Page 11


Slide 12

Bürkert Solutions: Filling Control

Wheter you fill 10 bottles per minute or 20,000
packs per hour…

8055 high frequency
mag flow bach
controller

08.05.2007

Range of standard
amd custom valves
for accurate filling

Company Profile

8644 AirLINE
process control
center

Page 12


Slide 13

Bürkert Solutions: Gas Handling

Environmental analysis, petrochemistry and
analysis of food…

Gas control unit for
atomic absorption

08.05.2007

Company Profile

Page 13


Slide 14

Customer-Specific Solutions: Stankiewicz GmbH

Controlled low-pressure
foaming of polyurethane for
sound absorbers for total
vehicle acoustics with an
“intelligent” valve from Bürkert
reduces the interior mold
pressure in a controlled
manner…
… resulting in raw material
savings and improved
acoustics.

08.05.2007

Company Profile

Page 14


Slide 15

More Customer-Specific Solutions

Dürr:
Paint changer for
Automotive Paintshops

Campina:
Exact Dosing of
Foodstuffs

Hilti:
Carrying Handle for
Water-cooled Core Drill

Changing car body painting
from red to green within
5 seconds …

Filling a cup of yoghurt with
fruit content to exactly 2
grams within 5 seconds …

… with the spray-paint robot
of Dürr, for which Bürkert
provides the paint changer.

…with the metering valve
specifically developed by
Bürkert for fluid and pastlike foods.

Implemented by Bürkert
with Virtual Engineering: a
carrying handle which also
functions as a dosing and
display unit for the water
flow rate, with optimal
integration.

08.05.2007

Company Profile

Page 15


Slide 16

More Customer-Specific Solutions

Leybold:
Seal Gas Block
Technology by Bürkert is
deployed to supply turbo
molecular pumps used in
the semi-conductor industry
with the desired amount of
seal gas.

08.05.2007

Company Profile

Argon Control for a
Biochip Synthesis/
Analysis Device
High-tech from Bürkert
helps achieve extreme
reductions in the time
required for DNA analysis.

Commercial Vehicles:
Matrix Box
A process valve island
developed by Bürkert, with
components used as
actuators for flow and
temperature control in
heating and cooling circuits,
is used by renowned vehicle
and bus manufacturers.

Page 16


Slide 17

MAIA
08.05.2007

Company Profile

Page 17


Slide 18

MAIA = Modular Actuator with Integrated Actuation

Modular system of
pneumatically operated valves

Pneumatical
activation /
feedback

=

+
Control head

Angle seat or
diaphragm valve



On/Off-Valves



Control valves

With integrated automation
components


Pilot valve



Electrical/optical
feedback



Bus interface



Positioner-/Process
controller

Positioner/
Process controller
08.05.2007

Company Profile

Page 18


Slide 19

The Valves
Program Overview On-/Off-Valves

Diaphragm valves DN 08-50

Angleseat valves DN 13-50

■ Cast stainless steel housing

■ Control function A (below and above seat),

■ Forged stainless steel housing

Hygienic Solution

Control function B
■ Cast stainless steel housing 316L

08.05.2007

Company Profile

Page 19


Slide 20

Robolux
08.05.2007

Company Profile

Page 20


Slide 21

Robolux – The concept

Dead legs and large system volume is undesirable!
■ Better process efficiency

■ Higher yields
■ Less space required
■ Fewer Valves and Tee´s and Welds
■ No dead legs

The basic design

Conventional design
08.05.2007

Company Profile

Robolux
Page 21


Slide 22

Functional Operation
Actuator position & media flow

08.05.2007

Company Profile

Page 22


Slide 23

Savings at flow shift

Minimal dead-leg
Thus faster
shifting of fluids!
Savings in media
& chemicals!

08.05.2007

Company Profile

Page 23


Slide 24

Valve Body Types

08.05.2007

Company Profile

Page 24


Slide 25

Product range

General Robolux valve Specification
■ Valve body with connections from 4 mm to 60,3
mm,
weld ends, TriClamp®

■ Valve body material: Stainless 1.4435 (316L), PP,
PVDF other materials on request

■ Diaphragm materials: EPDM, FKM, PFA/EPDM,
PTFE/EPDM, Silicone, PFR91

■ Surface finish: Internal Ra 0.5 µm, Passivated,
optional Electropolish, External Ra 3,2 µm

08.05.2007

Company Profile

Page 25


Slide 26

New Solenoid Range
08.05.2007

Company Profile

Page 26


Slide 27

Direct acting Solenoid Valve Type 6027

08.05.2007

Company Profile

Page 27


Slide 28

Overview Replacement Types
direct acting Solenoid Valves old - new

AC07

AC07

6027
255/355

AC19

256

6011

6012

New Type

Old Types

6013

Flange
connection
AC10

AC10

08.05.2007

6014

Company Profile

AC10

Page 28


Slide 29

Construction Type 6027 2/2-Way

Coil 20mm Type AC07
Connector Form B

08.05.2007

Company Profile

Coil 32 and 40mm Type AC10
Connector Form A

Coil 42mm Type AC19
Connector Form A

Page 29


Slide 30

Servo assisted 2/2-Way Solenoid Valve 6240



modular System based on new product
line type 6027 with coil AC10



Circuit function: NC (NO optional in planning)



Orifice:



Pressure range: 0 – 16 bar



Media: neutral gases and liquids
steam 180°C optional



Body material: brass and stainless steel



seal material:

08.05.2007

6mm

FKM/EPDM
optional PTFE

Company Profile

Page 30


Slide 31

Servo assisted angle seat solenoid valve 6250



Circuit function: NC (NO optional in planning)



Orifice:



Pressure range: 0 – 10 bar



Media: neutral gases and liquids
steam 180°C optional



Body material: brass and stainless steel



seal material:

08.05.2007

13/20/25mm

FKM/EPDM
optional PTFE for steam

Company Profile

Page 31


Slide 32

Pneumatic

Pneumatic
08.05.2007

Company Profile

Page 32


Slide 33

Product basket
IP 20

08.05.2007

Company Profile

IP 65/IP 67

Page 33


Slide 34

Freeline
08.05.2007

Company Profile

Page 34


Slide 35

FreeLINE (Typ 8645) – Modular Assembly

08.05.2007

Company Profile

Page 35


Slide 36

AirLINE in the process automation

Automation System IP65/67

Decentral

FreeLINE
6524/6525/0460
( 10 mm )

AirLINE
Phoenix

Siemens

Rockwell

Central

6524/6525 (10mm), 6526/6527 (16mm)
Valve functionen: 3/2, 5/2, 5/3, 5/2 Impuls

6510/6511

> 100 l/min

08.05.2007

Wago

Company Profile

6524/6525

300 l/min

5470

6516/6517

700 l/min

Page 36


Slide 37

System assembly – FreeLINE (Typ 8645)

Valve island
fieldbus module

Valve island
Multipin version

Fieldbusmodul

Multipinmodul

Pneumaticmodul

Combination modul
Valves + digital Inputs

End
module

Standard Valve 6524, 6525
2x 3/2-Way-Valve Typ 6524

08.05.2007

Company Profile

Page 37


Slide 38

Fieldbbus Module

Profibus DPV1 Version with:
-Electrical connection:
M12 PDP in
M12 PDP out
M12 power supply
M8 RIO out
- pneumatical connection:
G1/4“ , NPT 1/4“

08.05.2007

Company Profile

Page 38


Slide 39

Multipin Module

Multipin Version with:
- Electrical connection:
M23
- Pneumatical connection:
G1/4“ , NPT 1/4“

08.05.2007

Company Profile

Page 39


Slide 40

Pneumatic Module

Version with:
- pneumatical connection :
push in connection D6 mm
push in connection D1/4“

Valves:
- 2x Double 3/2-Solenoid valve 6524
- 2x 5/2-Solenoid valve 6525
Pressure range:
- 2-7 bar
- 1-10 bar
Option:
- check valve on connection 3 and 5
- without check valve
- integrated manual handwheel

08.05.2007

Company Profile

Page 40


Slide 41

Combination Module

Version with:
- pneumatical connection :
push in connection D6 mm
push in connection D1/4“
Valves:
- 2x Double 3/2-Solenoid valve 6524
- 2x 5/2-Solenoid valve 6525
Pressure range:
- 2-7 bar
- 1-10 bar
Option:
- check valve on connection 3 and 5
- without check valve
- integrated manual handwheel
Electrical connection:
- 4x M8 Digital Input
08.05.2007

Company Profile

Page 41


Slide 42

Highlights FreeLINE (Typ 8645)
Easy assembly, Installation and
expandabilityt through modularity
assembly

Available in and Multipin
Version

High protection IP65 / IP67

Feedback Integration in the
module

08.05.2007

Company Profile

Electronical module, Combination module,
Pneumatic module easy to combine.

Page 42


Slide 43

Our solution for Hazardous location

08.05.2007

Company Profile

Page 43


Slide 44

AirLINE Ex (Typ 8650) – modular structure

08.05.2007

Company Profile

Page 44


Slide 45

AirLINE Ex (Typ 8650)

4 valve per module
10mm Valve QNn: 300 Nl/min; D6, D1/4, M5, M7
16mm Valve QNn: 700 Nl/min; D8, G1/8, NPT1/8

08.05.2007

Company Profile

Page 45


Slide 46

New Sensor Line
08.05.2007

Company Profile

Page 46


Slide 47

Flow Technology

08.05.2007

Company Profile

Page 47


Slide 48

pH and Conductivity Technology

08.05.2007

Company Profile

Page 48


Slide 49

Level Technology

08.05.2007

Company Profile

Page 49


Slide 50

Temperature, Pressure Technology

08.05.2007

Company Profile

Page 50


Slide 51

New Program Overview
Guided
Microwave
Tuning
Fork, three options

08.05.2007

Company Profile

Ultrasonic
3 versions
5m/16ft

8m/26ft

Radar
15m/50ft

Page 51


Slide 52

Level monitoring with vibration limit switches
8110 – 8111 - 8112

8110

8111

• Transistor PNP (DC) 250mA
OR

• Two independent SPDT 5A Relays

• Two independent SPDT 5A Relays

• 1” & ¾” G & NPT, 2” Tri-Clamp

•Vacuum to 64bar/930psi

• Contact-less (AC 50/60) 250 mA • Vacuum to 64bar/930psi
•150°C/302°F (Tri-Clamp)
• 1” & ¾” G & NPT, 2” Tri-Clamp
• Vacuum to 64bar/930psi

• Flange options

• 100°C/212°F (NPT)

• High resistant materials :
316L,
Hastelloy, Monel,
ECTFE, PFA
• Ra < 0.8 µm or < 0.3 µm

• 150°C/302°F (Tri-Clamp)

08.05.2007

Company Profile

8112

• Universal supply voltage DC or AC
• High resistant materials :
316L, Hastelloy, Monel,
ECTFE, PFA
Standard program is:
300cm/ 1ft
500cm/ 1.6ft
1m/3.3ft
Page 52


Slide 53

Level measurement with ultrasonic
8176 – 8177 – 8178
8176

08.05.2007

8177

Company Profile

8178

Function


The propagation time of the ultrasonic wave is
measured to determine the distance.



Ultrasonic probe is used as emitter and
receiver



Ultrasonic velocity is v= 330 m/s, 1,033ft/sec



Frequency range depends on the sensor type
(70kHz, 50kHz and 33kHz)



High emission power (up to several kW
electrical power)



Integrated temperature probe to compensate
velocity changes

Page 53


Slide 54

Level measurement with ultrasonic
Measuring range:

Type 8176

0,25 ... 5m

Type 8177

0,4 …8m

Type 8178

0,6 …15m

Process temperature:

Process pressure:
Probe:

-40°C … 80°C

max. 3 bar
PVDF

Power supply:


2-wire-technology



Approvals:

ATEX 1, 1/2, 2 G (8176 & 8177 only)

FM Intrinsically Safety (8176 & 8177 only)

08.05.2007

Company Profile

Page 54


Slide 55

Level measurement with guided microwaves (TDR)
(Time Domain Reflection) – 8185 - 8186
Function
50cm invisible ring

08.05.2007

Company Profile



Microwaves pulses are emitted on a rod or cable at light
velocity (300.000 km/s) at a frequency of up to 2GHz



Because of a „Skin-Effect“,the Microwave pulse runs on
the surface of the cable and extends out approx 25cm in
both directions.



Product (Dielectric) reflects the microwaves completely
or partially



The propagation time of the pulse is measured to
determine the distance.



Commissioning without filling

Page 55


Slide 56

Level measurement with guided microwaves

Exchangeable cable-Ø 4mm in 316


Standard Program 5m & 10m



Max length 32m



Tensile load 0,5t



Weight at the bottom

Exchangeable rod-Ø 6mm in 316L


Standard program 1m & 2m



Max length 4m

Process connection in 316L or


Threaded from ¾“



Flange from DN 25 (1“)

Hastelloy C 22

Dielectric value from 1,7
Accuracy: +/- 3mm
Process temperature/-pressure


-40 ... 150°C/302°F



Vacuum ... 40 bar/580psi

08.05.2007

Company Profile

Page 56


Slide 57

The new solutions for analytical measuring values



Dual channel transmitter 8285



Conductivity sensor 8220



pH system 8201

08.05.2007

Company Profile

Page 57


Slide 58

Short Overview 8220



Hygienic design acc. to EHEDG



Materials acc. to FDA



Process connection TriClamp 1 ½“



Wide measuring range

08.05.2007

Company Profile

Page 58


Slide 59

Short Overview 8201



Very tough design



Long life time



CIP and SIP compatible



maintenance free

08.05.2007

Company Profile

Page 59


Slide 60

Thank you!

Bürkert Fluid Control Systems | Christian-Bürkert-Straße 13-17 | 74653 Ingelfingen/Germany | Phone: +49 (0)79 40/10-0 | Fax: +49 (0)79 40/10-2 04 | [email protected] | www.burkert.com