Professional Grade Toner Testers UNIFILL-900 (HP, Canon) UNIFILL-1000 (HP, Canon, Lexmark, IBM, Compaq, Samsung, Xerox)
Download ReportTranscript Professional Grade Toner Testers UNIFILL-900 (HP, Canon) UNIFILL-1000 (HP, Canon, Lexmark, IBM, Compaq, Samsung, Xerox)
Slide 1
Professional Grade Toner Testers
UNIFILL-900
(HP, Canon)
UNIFILL-1000
(HP, Canon, Lexmark, IBM,
Compaq, Samsung, Xerox)
Slide 2
Main Advantages
A)
Eliminates the need for test printers
B)
Test all components of a toner cartridge (Electrical
Connections, OPC Drum, Mag Roller, Doctor Blade,
PCR, Wiper Blade)
C) Test Page Yield (RPM counter and scale required)
D) Excellent reliability with confirmatory tests
E) Overall cost reduction, increased productivity and
higher profitability in toner remanufacturing
Slide 3
Setup
After connecting the driver motor and
testing cables:
A)
Use the driver compatibility chart to
select which driver applies for the
specific
cartridge
you
are
remanufacturing
B)
Open the fixture clamps and attach the
appropriate driver onto the motor axle
C)
Raise the motor supporting plate and
install the cartridge so that the
cartridge and motor gears engage.
Then lock the plate into place with the
two screws on the back
B
Slide 4
Setup (continued)
D)
Close the fixture clamps to maintain the cartridge
firmly in place. Make sure to fasten the clamps
keeping the OPC cover opened
E)
Attach the testing cables with the adhesive tape
provided
F)
Once installed, test the cartridge as per instruction
manual (STEPS 1,2,3,4,5,6 and CLEAN)
G)
After testing, loosening the front support clamp
will allow you to easily remove the cartridge and
replace with a new one
Slide 5
Test Phases (1-6 and Clean)
TEST #
1
Components
Tested
Positive Result
Electrical
Connections
Black Stripe
OPC Drum
Clean stripe
2, 3 and 4
Mag Roller
Doctor Blade
Uniform Toner
Distribution
CLEAN
Wiper Blade
Complete Clean in
1 revolution
5 and 6
PCR
Clean Stripe
Negative Result
(examples)
Slide 6
Page Yield Test
This test requires the following equipments: a 5 kg scale with 0.1 g accuracy;
and an RPM counter.
Connect the rev sensor wires to the RPM counter terminals
Choose the cartridge to be tested, separate the cartridge into 2 parts (toner
hopper part and waste hopper part). Weigh the toner hopper part and record the
result
Install the cartridge onto the UNIFILL Toner Tester
Run “Test 1” to ensure that it is correctly installed
Calculate the number of revolutions required to complete 100 pages according
to the formula n=2500/d where n= number of cylinder revolutions and d = OPC
diameter
Reset the RPM counter and run “Test 2” for 100 pages
Remove the cartridge, and weigh the toner hopper part of the cartridge again
The difference between the initial weight and final weight is the amount of toner
used
ASTM STD requires the test be done for 1000 pages
The results obtained should be compared with OEM cartridge results tested
under the same conditions
Slide 7
Compatibility List / Driver List
M O D E L O ( m o d e l)
M A Q U I N A ( E n g in e )
D R IV ER
L N -3 2
C o m p a c t L N -3 2
6
D D S32
D a ta P ro d u c ts D D S 3 2
Epson EPL
JIG
M O D E L O ( m o d e l)
M A Q U I N A ( E n g in e )
D R IV ER
C8543X
HP 9000
4
6
2295 - SX
H P II III
1
6
2291 - NX
H P IIIS I 4 S I
2
F u jits u
6
2275 - LX
H P IIP IIIP
1
Q2612A
H P 1 0 1 0 /1 2 /1 5
3
Q5949A
4092A
H P 1 1 6 0 /1 3 2 0
HP 1100 / 1100A
3
2
Q2624
HP 1150
7115A
HP 1200 / HP 1220
E P L 9 6 0 0 /N 4 0 0 0
L B 3 0 3 /3 0 6 A
Q2613A
4096A
Q2610A
2298 - EX
4127X
JIG
S
4039 / 4049
IB M / L e x m a rk
2
S
In fo p rin t 2 0
4312
IB M In fo p rin t 2 0
IB M N e tw o rk P rin te r 1 2
6
2
4
O p t 3 1 0 /P 8 E
L e x O p t 3 1 0 /X e ro x P 8 E
2
3
O p tra -T 6 1 0 /5 2 0
L e x O p tra -T 6 1 0 /2 /4 /6
5
HP 1300
3
O p tra -4 2 0
L e x m a rk O p tra -4 2 0
5
S
HP 2100 / HP 2200
4
O p tra -E -2 1 0
L e x m a rk O p tra -E 2 1 0
2
S
HP 2300
4
O p tra -E -3 2 0 /2
L e x m a rk O p tra -E 3 2 0 /2 2
2
HP 4 4+ 5
HP 4000 / 4050
2
4
O p tra -S
O p tra -T 6 2 0 /6 3 0
L e x m a rk O p tra -S
L e x m a rk O p tra -T 6 2 0 /3 0
5
5
S
S
8061x
HP 4100
4
O p tra E 3 2 1 /3 2 3
L e x m a rk P N 7 4 0 5
2
S
Q1338A
Q1339
HP 4200
HP 4300
4
4
O p tra T 4 2 0
X e ro x P E -1 6
L e x m a rk T 4 2 0
P E -1 6
5
2
S
ND
X e ro x
3
X e ro x 4 2 3 /4 2 8
X e ro x 4 5 0 4
6
2
X e ro x 4 5 0 5 /4 5 1 0
X e ro x 4 5 0 8
2
2
X e ro x N 2 4 /N 3 2 /N 4 0
6
2274 - PX
HP 4L 4P
1
X e ro x 3 4 2 0
3900 - BX
4129X
HP 4V
HP 5000
1
4
4 2 3 /4 2 8
4504
3906 - AX
3903 - VX
HP 5L 6L
HP 5P 6P
2
2
3909 - W X
HP 5SI / HP 8000
2
S
4505 / 4510
4508
N 2 4 /N 3 2 /N 4 0
NOTES:
The UNIFILL-900 works only on the HP and Canon models from the table above
The UNIFILL-1000 is universal and works on ALL of the above models
Professional Grade Toner Testers
UNIFILL-900
(HP, Canon)
UNIFILL-1000
(HP, Canon, Lexmark, IBM,
Compaq, Samsung, Xerox)
Slide 2
Main Advantages
A)
Eliminates the need for test printers
B)
Test all components of a toner cartridge (Electrical
Connections, OPC Drum, Mag Roller, Doctor Blade,
PCR, Wiper Blade)
C) Test Page Yield (RPM counter and scale required)
D) Excellent reliability with confirmatory tests
E) Overall cost reduction, increased productivity and
higher profitability in toner remanufacturing
Slide 3
Setup
After connecting the driver motor and
testing cables:
A)
Use the driver compatibility chart to
select which driver applies for the
specific
cartridge
you
are
remanufacturing
B)
Open the fixture clamps and attach the
appropriate driver onto the motor axle
C)
Raise the motor supporting plate and
install the cartridge so that the
cartridge and motor gears engage.
Then lock the plate into place with the
two screws on the back
B
Slide 4
Setup (continued)
D)
Close the fixture clamps to maintain the cartridge
firmly in place. Make sure to fasten the clamps
keeping the OPC cover opened
E)
Attach the testing cables with the adhesive tape
provided
F)
Once installed, test the cartridge as per instruction
manual (STEPS 1,2,3,4,5,6 and CLEAN)
G)
After testing, loosening the front support clamp
will allow you to easily remove the cartridge and
replace with a new one
Slide 5
Test Phases (1-6 and Clean)
TEST #
1
Components
Tested
Positive Result
Electrical
Connections
Black Stripe
OPC Drum
Clean stripe
2, 3 and 4
Mag Roller
Doctor Blade
Uniform Toner
Distribution
CLEAN
Wiper Blade
Complete Clean in
1 revolution
5 and 6
PCR
Clean Stripe
Negative Result
(examples)
Slide 6
Page Yield Test
This test requires the following equipments: a 5 kg scale with 0.1 g accuracy;
and an RPM counter.
Connect the rev sensor wires to the RPM counter terminals
Choose the cartridge to be tested, separate the cartridge into 2 parts (toner
hopper part and waste hopper part). Weigh the toner hopper part and record the
result
Install the cartridge onto the UNIFILL Toner Tester
Run “Test 1” to ensure that it is correctly installed
Calculate the number of revolutions required to complete 100 pages according
to the formula n=2500/d where n= number of cylinder revolutions and d = OPC
diameter
Reset the RPM counter and run “Test 2” for 100 pages
Remove the cartridge, and weigh the toner hopper part of the cartridge again
The difference between the initial weight and final weight is the amount of toner
used
ASTM STD requires the test be done for 1000 pages
The results obtained should be compared with OEM cartridge results tested
under the same conditions
Slide 7
Compatibility List / Driver List
M O D E L O ( m o d e l)
M A Q U I N A ( E n g in e )
D R IV ER
L N -3 2
C o m p a c t L N -3 2
6
D D S32
D a ta P ro d u c ts D D S 3 2
Epson EPL
JIG
M O D E L O ( m o d e l)
M A Q U I N A ( E n g in e )
D R IV ER
C8543X
HP 9000
4
6
2295 - SX
H P II III
1
6
2291 - NX
H P IIIS I 4 S I
2
F u jits u
6
2275 - LX
H P IIP IIIP
1
Q2612A
H P 1 0 1 0 /1 2 /1 5
3
Q5949A
4092A
H P 1 1 6 0 /1 3 2 0
HP 1100 / 1100A
3
2
Q2624
HP 1150
7115A
HP 1200 / HP 1220
E P L 9 6 0 0 /N 4 0 0 0
L B 3 0 3 /3 0 6 A
Q2613A
4096A
Q2610A
2298 - EX
4127X
JIG
S
4039 / 4049
IB M / L e x m a rk
2
S
In fo p rin t 2 0
4312
IB M In fo p rin t 2 0
IB M N e tw o rk P rin te r 1 2
6
2
4
O p t 3 1 0 /P 8 E
L e x O p t 3 1 0 /X e ro x P 8 E
2
3
O p tra -T 6 1 0 /5 2 0
L e x O p tra -T 6 1 0 /2 /4 /6
5
HP 1300
3
O p tra -4 2 0
L e x m a rk O p tra -4 2 0
5
S
HP 2100 / HP 2200
4
O p tra -E -2 1 0
L e x m a rk O p tra -E 2 1 0
2
S
HP 2300
4
O p tra -E -3 2 0 /2
L e x m a rk O p tra -E 3 2 0 /2 2
2
HP 4 4+ 5
HP 4000 / 4050
2
4
O p tra -S
O p tra -T 6 2 0 /6 3 0
L e x m a rk O p tra -S
L e x m a rk O p tra -T 6 2 0 /3 0
5
5
S
S
8061x
HP 4100
4
O p tra E 3 2 1 /3 2 3
L e x m a rk P N 7 4 0 5
2
S
Q1338A
Q1339
HP 4200
HP 4300
4
4
O p tra T 4 2 0
X e ro x P E -1 6
L e x m a rk T 4 2 0
P E -1 6
5
2
S
ND
X e ro x
3
X e ro x 4 2 3 /4 2 8
X e ro x 4 5 0 4
6
2
X e ro x 4 5 0 5 /4 5 1 0
X e ro x 4 5 0 8
2
2
X e ro x N 2 4 /N 3 2 /N 4 0
6
2274 - PX
HP 4L 4P
1
X e ro x 3 4 2 0
3900 - BX
4129X
HP 4V
HP 5000
1
4
4 2 3 /4 2 8
4504
3906 - AX
3903 - VX
HP 5L 6L
HP 5P 6P
2
2
3909 - W X
HP 5SI / HP 8000
2
S
4505 / 4510
4508
N 2 4 /N 3 2 /N 4 0
NOTES:
The UNIFILL-900 works only on the HP and Canon models from the table above
The UNIFILL-1000 is universal and works on ALL of the above models