The Castle of the Honor with its Production, Pride with its Technology

Created by: 2nClick Digital Solutions

sarbak

establishment

Sarbak was established in 1976 and started production in Sazlıbosna – Hadımköy. Chocks obtained by melting the metal in the furnaces ladles and casting in the die moulds were annealed in fuel-heated annealing furnaces and were pressed in extrusion presses with limited functions and manual control having a capacity of 750 tons, then calibrated in chained drawing machine .

01

general overview

Sarbak Metal which started its production in 1976 in Sazlıbosna - Hadımköy continued its activities in this region for 26 years.

TODAY

Export to >30 Countries Export Leader 225 Employees 02

It doubled its production by the latest technology, thanks to its new factory in Çerkezköy which started operating in 2002. It shall reach a capacity of 7.000 tons/month capacity in 2015.

sarbak production

In its plants in Çerkezköy having an indoor area of 14.000 m2 and an outdoor area of 7.000m2, besides the production of brass of all sections, press and calibrated; round, square, rectangular, hexagonal, octagonal, etc. rods, it also produces profiles of various measures and shapes, billets at various diameter and length up to 254 mm, and also the production of low pressure and continuous ingots which are widely used in the field of water armatures at the European and American norms and standards and also within the direction of the customer demands since 2002. It also started the production of hollow profile and rods in August 2005. In 2014, the production of continuous cast ingots was also started.

PRODUCTION LINE

Superior competitive power by fulfillment of the requirements of the worker's health and occupational safety

04

Rods and Profiles

Round, square, rectangle, hexagonal, octagonal etc. rods of any section,

Hollow Rods and Profiles

They are used in the fields of connecting pieces, nuts, installations, water fittings and automotive.

Calibrated Coils

Brass coil production between 5-14mm, in round, hexagonal, square and metal sheet forms.

Brass Billet

Billet production in any diameter and length up to 254 mm

Ingot

Low pressure continuous ingot production which has a wide usage area in the production of water fittings.

sarbak mission

It is to adopt the customer satisfaction as a principle, to protect its leadership position as the most important producers of the domestic and international markets, to carry out the requirements of occupational health and safety by being aware of our responsibilities with respect to the environment in order to achieve the highest level of competitive power.

sarbak export

Employment and export leader of the sector in Turkey!

Our company which started exportation in 1994 realizes 75% of the export of Turkey in its own product class. 40% of its production is being exported to more than 30 different countries, especially EU countries.

Export Awards

2013 İMMİB Stars of Exporters, ranked as the 1st 2012 İMMİB Stars of Exporters, ranked as the 2nd 2011 İMMİB Stars of Exporters, ranked as the 2nd

Customer-Focused Logistics Guarantee Experience 06

sarbak agenda

Awards of Çerkezköy Chamber of Commerce and Industry

Our company was awarded by Çerkezköy Chamber of Commerce and Industry as based on the export realized in 2008 and 2009 and the evaluation of the top 1000 major companies.

Certificates

2009 Certificate of Appreciation 2009 Certificate of Achievement 2008 Certificate of Appreciation 2008 Certificate of Achievement

07

sarbak export

AMERICA AFRICA EUROPE ASIA AUSTRALIA

1.

2.

3.

4.

USA CANADA SINGAPORE HONG KONG 5.

6.

7.

8.

JAPAN AUSTRALIA MOROCCO EGYPT 9.

ALGERIA 10. SPAIN 11. ITALY 12. GERMANY 13. FRANCE 14. PORTUGAL 15. DENMARK 16. FINLAND 17. SWEDEN 18. SLOVENIA 19. CZECH REPUBLIC 20. BULGARIA 21. ROMANIA 22. SWITZERLAND 23. ISRAEL 24. JORDAN 25. IRAN 26. LEBANON 27. AUSTRIA 28. BELGIUM 29. POLAND 30. SYRIA

08

sarbak agenda

One of the largest 500 companies of Turkey…

Sarbak Metal, regularly takes its place in İSO's Largest 500 Industrial Company of Turkey List, which is periodically announced by İstanbul Chamber of Industry each year.

Rankings

Ranked as the 312th in İSO's Largest 500 List for 2013 Ranked as the 291st in İSO's Largest 500 List for 2012 Ranked as the 370th in FORTUNE's Turkey's 500 List for 2012 Ranked as the 281st in İSO's Largest 500 List for 2011

09

sarbak agenda

Environment-Friendly Products and Application

Sarbak Metal aims to be a company which targets that all the living beings continue their lives in the most qualified way, and which produces by complying with the sustainable development principles. Within this direction, our company, which had carried out studies with respect to the environment, was awarded İSO's "Grand Environment Award".

Awards

Ranked as the 2nd with Ekosarı in Environment Friendly Product category of İSO İSO's "Grand Environment Award" in 2007 Honorary Award of ÇOSB in 2008

10

SECTORS

The sectors where Sarbak Metal's brass ingots, rods, hollow rods, profile products are mainly used;

CONSTRUCTION

Water Installations, Gas Installations

INSTALLATIONS

Extensions, Elbows, Valves Collectors, Faucets, Water Meters

AUTOMOTIVE

Bushings, Screws, Nuts, Bolts

CONNECTION ELEMENTS

Screws, Nuts, Bolts

ELECTRICITY - ELECTRONICS

Plug Ends, Connectors

ACCESSORIES

Chandelier Parts, Bathroom Accessories

11

sarbak products

sarbak products

High quality special production

Our products are in compliance with RoHS II and REACH Directives. Our production is realized in compliance with European Norm (EN) and American Norm (ASTM) as standard.

If emphasized in the order for the parts which shall be used in drinking water, production is realized in compliance with DIN 50930-6 and UBA Hygienic list. Special demands received from the customers are examined by the relevant units and the production is realized afterwards.

13

sarbak products

Lead-free brass alloy "Ekosarı"

www.ekosari.com

Lead Free Rod Cast Hollow

Brass alloys are commonly used in faucets, pumps, valves and fittings (Copper 60% - Zinc 40%). There is about 2-3% lead in the classical brass material. This lead is leached by standing or flowing natural-processed water. Today, allowed limit value of the lead in water, which is very harmful for human health, is 10 units (10 ppb, 10 microgram/ liter). Commercial brass which contains high level of lead content, can never provide this limit value.

Lead is zeroized and many concerns are eliminated in Ekosarı - Ecobrass/ Ecocast ve Ekosarı - Federalloy alloys presented by SARBAK METAL. Cast and mechanical properties are also preserved in these alloys."

14

sarbak

Rod and Hollow Rod

products

(E C O B R A S S ®)

www.ekosari.com

Lead Free Hygienic Machinability Recycling

It is lead free (no toxic effect), it contains silicon in place of lead. It has many features such as good machinability, high durability, recyclability, perfect corrosion resistance, good forgeability.

It is produced as appropriate for forging, machining, cold work, welding, soldering and surface coating.

It has areas of use such as sensor bodies, thermostat parts, liquid connectors, bolts, nuts, valves, condenser tube plates, pump parts, pneumatic fittings, propeller shafts, faucets, faucet systems, installation fittings, water meter bodies.

15

sarbak products

For casts (E C O C A S T ®)

It is the cast version of Ecobrass. It has the same mechanical and physical features with Ecobrass. Additionally; it also has fine-grained microstructure, good castability and polishability features. It is used in the production of water meters and water fittings.

The innovation is that it is lead-free brass. It is produces and continuous cast ingot

www.ekosari.com

Lead Free Coatability Fine Grain Structure Recycling 16

sarbak products

For Casts (F E D E R A L L O Y ®)

www.ekosari.com

Lead Free Hygienic Homogenous Liquid Castability

It is lead free (no toxic effect), it contains bismuth in place of lead.

It has good machinanbility, homogenous structure, fine grains, polishability, good corrosion resistance and it is appropriate for surface coating It is used in water fittings, water meters, sanitary installation products, small pinions, pump parts etc..

In our standard products, there are Federalloy IV B2 (Lead Free) and Federalloy IV B3 DZR (Lead Free) versions.

17

Rods and Profiles

sarbak products

Solid Rods and Profiles

www.sarbak.com.tr

Machinability Calibration Special Production

These are the highly sensitive, calibrated rods which are appropriate for machining at high speed in compliance with EN 12164 Standard.

Bunches are offered in packages of standard length as 500 kg or 1000 kg as based on the demand of the customer. Although our standard length range is between 3 - 3,5 meters, lengths up to 4 meters can be produced as based on the demand. Our products are in compliance with ROHS II and REACH Directives. Our production is realized in compliance with European Norm (EN) and American Norm (ASTM) as standard. Special demands received from the customers are examined by the relevant units and the production is realized afterwards.

Please click for the production ranges...

19

sarbak products

Hollow Rods and Profiles

www.sarbak.com.tr

Final Cost Less Energy Less Labor Productivity

Sarbak Metal started to produce hollow rods in 2005 in order to minimize the processing costs of the customers and to have less equipment abrasion, less material consumption and less metal loss. As based on the demand, internal-external calibrated, external calibrated – internal pressed and internal-external pressed hollow rod production is realized.

Our products are in compliance with ROHS II and REACH Directives and is realized in compliance with EN 12168 standards, European Norm (EN) and American Norm (ASTM). Special demands received from the customers are examined by the relevant units and the production is realized afterwards.

Please click for the production ranges...

20

ingots

sarbak

Ingots

products

www.sarbak.com.tr

Origin Crystal structure Low Pressure

Our ingot production process is realized through 4 horizontal continuous system which is composed of an induction melting furnace of 3 tons and a settling furnace of 8 tons. It has a daily production capacity of 35 tons/day General areas of use are water fittings, water meters, valve bodies for water, installation applications and applications that require corrosion resistance.

Our company is a member of Ingot Makers).

OECAM

(Organization for European Copper Alloy

22

sarbak

Billet

products

www.sarbak.com.tr

Homogenous Special Production

Billets with homogenous structure, having a smooth surface, which are produced at 5 units of horizontal continuous casting line with a capacity of 250 tons/day, can be produced at the requested dimensions from 100 mm to 254 mm of diameters.

Our production is realized in compliance with European Norm (EN) and American Norm (ASTM) as standard.

Different norm and alloy demands received from our customers are examined by the relevant units and the production is realized afterwards.

23

sarbak policies

quality policy

26

quality policy

Quality is the guide in our products and services.

It is our policy to provide the compliance of our products with all the relevant standards together with those relevant to the quality, performance and safety Well-defined quality target is available in order to achieve this purpose, and this target is known by all the units and the required works are performed.

Our purpose is to meet the customer needs and expectations at the lowest cost and at the requested delivery period and to provide the sustainability in the fields of quality and reliability.

Quality management system formed within the frame of these purposes which we had determined aims to establish the conditions which shall form and develop the quality; and in the concept of modern management, it assumes the protection of the environment during its works as a requirement of its responsibility and respect for the society.

In order to achieve this purpose, Sarbak Metal AŞ is in harmony with all its employees and the corporations it cooperates with and gives the priority to the training, cooperation and mutual respect within this direction.

Each Sarbak Metal AŞ employee tries to perform the work assigned timely, correctly and without any need for further corrections. In this sense, quality is everyone’s duty.

Sarbak Metal AŞ’s top management provides the formation of the time, knowledge, training, money, tools-equipment, workforce and control mechanisms required in order to achieve all these purposes.

The quality system and its efficiency is controlled periodically by intercompany controls and if required, revised.

25

occupational health and safety

applicable and sustainable and to take all the required measures within this direction, To protect the occupational health and safety of our employees, whom we believe are the most valuable resource, and to comply with all the occupational health and safety regulations within this direction and especially to comply with the accident prevention and safety rules.

By determining new purposes and targets each year, to provide the continuous development of our OHS system and to be one of the leading companies in the field of copper alloys and brass production sector with regards to OHS matters, To provide the safety of the machinery, equipment and plants which we use in our operations and to provide the operational safety of the processes, services and activities,

27

occupational health and safety

responsibilities within this system and to contribute to the development of their awareness for their responsibilities, To form a good and efficient communication channel with the official offices, authorities, suppliers, subcontractors, nongovernmental organizations, local community, all the society and other shareholders with regards to OHS matters, To increase the productivity with the continuous improvement in the occupational health and safety management system To provide the sources required for the efficient operation of the occupational health and safety management system, To protect the our employees' personal rights in compliance with the daily requirements, to protect them without being subject to any pressure, force, threat, fear…etc., To update and develop social responsibility plans and programs in our company each year, To realize periodic inspections in order to confirm that OHS management system is operated efficiently, To minimize the effects of the probable work accidents, To comply with the local, national, cultural, moral and ethical values in our relations with our employees, suppliers, customers and all third party stakeholders To act in compliance with the applicable laws and regulations in order to offer the best quality services for the demands and projects of our customers,

28

sarbak innovation

inovasyon mission

We institutionalize innovation culture in Sarbak Metal and have our personnel acquire it. We determine not only what our customers need now but also what type of products they shall need in future and we provide Sarbak Metal structure with the technology and skills required in order to produce such products.

innovation vision

It is to provide people with an easier, better, healthier and nicer life with our technology As Sarbak Metal A.Ş. we are forming our research – development strategy by using our knowledge and experience developed throughout the years in order to meet the quality brass material needs of our customers, which are increased as a result of the developing technology.

In Sarbak Metal, the factors that trigger the innovation are originating both from the inside and outside of the company. The ideas and opinions of the employees at all levels within the company are evaluated and product innovation is converted into process innovation and customer-focused innovation applications. Sarbak Metal also uses the conclusions of the research and development activities conducted with the universities, the information obtained through various consultancy services and technology transfers acquired through commercial contracts for the innovation applications.

Our company took its place among 10 finalist companies in İSO's "Innovation Awards" as a result of its innovation works.

31

innovation targets

01.

It is to develop special alloy and technologies for the customers which would minimize the problems they encounter in their manufacturing process .

02.

To introduce lead-free Brass alloys, superior characteristics of the product and its environment free nature and to create a new market for Sarbak Metal .

03.

In order to decrease the production costs and environmental effects, to replace the energy yield of our production technology with new generation machinery and to provide 10% energy efficiency.

32

environmentalist production

Sarbak Metal prioritizes the protection of environment both in its products and production policies. Using lead free raw materials which do not damage the environment and offering environmentalist products are among the issues which it attaches importance.

It does not dispose wastes into the nature at the stage of production, it operates efficiently and attaches importance to recycling. It was awarded Grand Environment Award by İSO in 2007 as a result of such works. In 2011, its "EKOSARI" product was awarded "ENVIRONMENT FRIENDLY PRODUCT and APPLICATION AWARD" in İSO's Environment Awards. Recycling License which was taken in 2009 for the first time was updated as "ENVIRONMENT PERMISSION and LICENSE" in 2013. The subject of the license is "HAZARDOUS and NON-HAZARDOUS RECYCLING".

sarbak communication

Factory Central Office Arap Cami Mahallesi Galata Mahkemesi Sokak Nafe Han NO:13 Daire:12 34420 Karaköy Beyoğlu / İSTANBUL TURKEY T: +90 212 237 66 04 F: +90 212 253 51 45 Factory Çerkezköy Organize Sanayi Bölgesi Gazi Osman Paşa Mah. 8. Cad. No:3 59500 Çerkezköy TEKİRDAĞ TURKEY T: + 90 282 725 19 60 F: +90 282 725 19 70 Bulgaria Bulgaria and Serbia Sales Mr. Ararat Kedilerli 3a. Stefan Karadzha str. Burgaz 8000 – BULGARIA E-mail : [email protected] E-mail : [email protected]

The Castle of the Honor with its Production, Pride with its Technology

Created by: 2nClick Digital Solutions