Transcript www.imoldtooling.com Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation ... …everything we do today and what.

www.imoldtooling.com
Innovation … taking shape
An intelligent integration of innovative technology,
systems and planning.
The Spirit of Innovation ...
…everything we do today and what we plan for
tomorrow.
www.imoldtooling.com
Our Mission:
To build the world’s best, high value moulds through the
integration of technically superior engineering,
manufacturing and planning systems.
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We are guided by ISO 9001 procedural standards.
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ENGINNERING (CAD/CAM/CAE)
CUSTOMER
IMOLD
ONSITE
DESIGN
Fully integrated system of automated treatment
of information (includes planning,production and
quality)
PRODUCTION
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DIMENSIONAL
CONTROL
Monthly data
Automatic
Update
Daily data
Order
Statistics
Order
processing
Record
Manual
Input
Error
Statistics
Status
Statistics
Other
Statistics
Production
Record
Error
Record
Status
Record
Other
Records
Number of
parts
Errors and
Production
Statistics
Mesage about
NC-Start
NC-End

 Status
Information
Information
Message with
Begin
End
Code
Automatic operation
Manual operation
Failure
Downtime, Repair,
Maintenance
e.g. Message
about
executed
transports
Automatic recording
DEVICE CONTROLS
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 Other
Failures
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Clamping force
60.000N
Indexing accuracy 4X 90º , < 0,01mm
Positioning and repetitive accuracy 0,002mm
Flatness and parallelism < 0,01mm
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ENGINEERING AND DESIGN
3D TECHNOLOGY
. Less risk of components conflict
. Automatic 2D drawings
. Automatic components drawings
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ENGINEERING AND DESIGN
3D TECHNOLOGY
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PACKAGING
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CAE – Computer Aided Engineering
. Rheological simulation
. Thermal evaluation
. Part warpage
. Fiber direction
Reports are produced by experienced and qualified people
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Filling Analysis
•
•
•
•
•
•
•
•
•
•
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Pressure distribution in cavity
Temperature at flow front
Shear stress and shear rate in material
Frozen layer fraction
Clamp force
Weld lines
Optimization of processing conditions to a certain
application
Air traps (predictable location)
Optimization of feed system layout
Optimization of gate(s) location
Cooling Analysis
•
Cooling conditions
–
–
•
•
Circuit coolant temperature
Time to cool
–
–
•
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Part
Runners
Temperature distribution
–
–
•
Cooling time
Circuit flow rate
Part
Runners
Cooling layout optimization
Warpage Analysis
•
•
•
•
Visualization of deformed part
Total deformation
Values of deformation in x, y and z directions
Evaluation of causes of warpage
–
–
–
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Deflection, differential cooling
Deflection, differential shrinkage
Deflection, orientation effects
STANDARDIZATION
All the single components will be standardized if there
is a minimum chance to do it.
The bottom line - cost effective mould investment, precision
and productivity.
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STANDARDIZATION
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INTERCHANGEABILITY
Every single component will have a reference and will
be produced within a given tolerance.
The bottom line - Good identification, total interchange ability
and quick assistance.
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RELATÓ RIO DE CO NTRO LO DIMENSIO NAL
Cliente
Molde
Trabalho
XPTO
11122
trab75
ISO63
material
Cotas de Erosão
Descrição
Gap
X
ACAB
121,81
200
Unidades
mm
Y
0,3
218,73
Z
-132,85
Ponto
X nominal
X actual
Y nominal
Y actual
Z nominal
Z actual
Desvio
1
2
3
4
5
6
7
8
-105,92
-140,34
-129,19
-127,30
-110,91
-123,37
-107,08
-123,16
-105,90
-140,32
-129,16
-127,27
-110,87
-123,37
-107,08
-123,15
237,05
206,01
231,99
208,56
199,34
225,67
225,57
218,36
237,09
206,01
232,01
208,57
199,38
225,70
225,59
218,39
119,38
118,96
123,46
129,92
118,08
130,30
128,15
120,89
119,39
118,98
123,48
129,93
118,09
130,30
128,17
120,91
0,03
0,03
0,03
0,03
0,04
0,02
0,02
0,04
Obs. :
Data
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peça
Rúbrica
MEASURING REPORT OF
INSERTS AND CAVITIES
DIMENSIONAL REPORT
Cliente
Molde
XPTO
Trabalho
11122
ISO63
material
Cotas de Erosão
Descrição
X
Gap
200
0,3
218,73
Y
Unidades
mm
Z
-132,85
Ponto
X nominal
X actual
Y nominal
Y actual
Z nominal
Z actual
Desvio
1
2
3
4
5
6
7
8
-105,92
-140,34
-129,19
-127,30
-110,91
-123,37
-107,08
-123,16
-105,90
-140,32
-129,16
-127,27
-110,87
-123,37
-107,08
-123,15
237,05
206,01
231,99
208,56
199,34
225,67
225,57
218,36
237,09
206,01
232,01
208,57
199,38
225,70
225,59
218,39
119,38
118,96
123,46
129,92
118,08
130,30
128,15
120,89
119,39
118,98
123,48
129,93
118,09
130,30
128,17
120,91
0,03
0,03
0,03
0,03
0,04
0,02
0,02
0,04
Obs. :
Data
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peça
trab75
ACAB
121,81
Rúbrica
- CMM PART PROGRAMS FOR
INSPECTION OF PRODUCED PARTS,
IN A WIDE RANGE OF LANGUAGES
- DEVELOPMENT OF SPC SOFTWARE
AN EXCELLENT MOLD
Our moulds are designed using the highest level
engineering and manufacturing techniques, shipped on
time and ready to perform.
We guarantee it!
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AN EXCELLENT MOLD
Our moulds are designed using the
highest level engineering and
manufacturing techniques, with guide
bushes totally self lubricating for ejector
plates
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TRYOUT REPORT
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LIFETIME SUPPORT
We will support your mould identifying that part you may need –
send it to you – and ensure it will fit.
We’ll do it for as long as you own the mould!
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HOTRUNNERS
SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO )
MOLDMASTERS
HUSKY
EWIKON
GUNTER
INCOE
DME
PSG
YUDO
… among others
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COMPONENTS
DMS
DME
HASCO
RABOURDIN
STRACK NORMA
FIBRO
… among others
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ADITIONAL SERVICES
Mechanical analyses
Metal coating
Stereolitography
Prototypes
Heat treatment
High quality grinding services
Jig boring
Texture
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HIGH PRECISION EQUIPMENT
HSM 400
6 pallets
40.000 RPM
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18000 RPM
1000x600MM
HIGH PRECISION EQUIPMENT
CHARMILLES ROBOT
1000X600
54 electrodes
4 pallets
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HIGH PRECISION EQUIPMENT
CEL OF 3 MAKINO EDM MACHINES WITH FANUC ROBOT
FANUC ROBOT 6 AXES
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SOFTWARE
TOP MOLD
MOLDFLOW
MASTER CAM
WORK NC
PROPIETATRY SOFTWARE
HP PLOTTER DJ500
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Equipments
Type
Milling M. Center
Milling M. Center
Milling M. Center
Milling M. Center
Milling M. Center
Surface Grinding
Surface Grinding
Die Sinking EDM
Die Sinking EDM
WEDM
3D CMM
VIDEO
Crane
Crane
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Reference
Mikron VCE 1000
Mikron VCP 710
Mikron HSM 400
Huron K2 x10
Huron K x 10
Surf. Grinding
Un. Surf. Grinding
Charmilles Rob. 55P
MAKINO EDNC 43MR (3x)
AGIE CHALLENGE 2eCut
COORD 3
SIMPLE
5 Ton
8 Ton
Year
Travel XYZ
Control
1998
1999
2001
2001
2001
2002
2002
2001
2004
2004
1998
2005
2001
2001
1016 x 508 x 550 HAAS
710 x 600 x 550 H426
400 x 450 x 350 H430
1000 x 800 x 500 Siemens
1000 x 800 x 500 Siemens
1000 x 600 x 550
480 x 125 x 425
600 x 400 x 450 Charmilles
350 x 450 x 350 MAKINO
550 x 750 x 250 AGIE
1000 x 600 x 450
Video measuring microcospe
Tools
RPM
20
30
72
30
20
10.000
18.000
42.000 robot with 7 palletes
18.000
12.000
Equip. QCRI Robot (4 pallets and 54 electrodes)
EDM cel With 6 axes Robot
With EROWA robot
2 K MOULDS
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METALIC INSERTS
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MEDICAL
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AUTOMOTIVE SPEAKER GRILLES
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South America
Rua Edmundo Doubrawa, 1.800 (Br101, km 31)
Pirabeiraba - Caixa Postal 7146
89239-280 Joinville-SC
Brasil
tel.: +55 (0)47 425 9000
fax: +55 (0)47 425 9100
e-mail : [email protected]
Europe
Charneca da Carreira de Água, lt-2
Zona Industrial da Barosa
2400-013 Leiria P.BOX 180
Portugal
tel.: +351 244 850 020
fax: +351 244 850 029
e-mail : [email protected]
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Europe
Adriano Caseiro - president
phone : +351 244 830 540
mobile phone : +351 917 534 933
fax : +351 244 850 029
e-mail : [email protected]
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Europe
Charneca da Carreira de Água, lt-2
Zona Industrial da Barosa
2400-013 Leiria P.BOX 180
Portugal
tel.: +351 244 850 020
fax: +351 244 850 029
e-mail : [email protected]
www.imoldtooling.com
South America
Rua Edmundo Doubrawa, 1.800 (Br101, km 31)
Pirabeiraba - Caixa Postal 7146
89239-280 Joinville-SC
Brasil
tel.: +55 (0)47 425 9000
fax: +55 (0)47 425 9100
e-mail : [email protected]
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IMold OnSite™
You will know exactly what is happening with your mould, as it
happens through www.imoldtooling.com.
REPORT
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NEW YORK – PARIS
7 HOURS BY PLANE
NEW YORK – LISBOA 6 HOURS BY PLANE
FRANKFURT – LISBOA 3,5 HOURS
PARIS - LISBOA
2 HOURS BY PLANE
MADRID - LISBOA
1 HOUR BY PLANE
LISBOA - LEIRIA
1H 30MIN BY CAR
;
MADRID
LEIRIA
LISBOA
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tooling technology
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