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How to navigate this tutorial Option 1 – Use the left and right arrow on your keyboard to go forward and backward. Option 2 – Click on the menu item below to take you to the topic. Then use the forward and backward arrows on your keyboard to view items within the page. To come back to the main menu anytime hit the home button on your keyboard. Downloading and installing inspection easy software Activating Inspection easy software Options for learning how to use inspection easy software Overview of the software Creator menu bar functions. 2D drawings viewer screen functions. Defining inspection points (Inspection region definition) Defining GD&T callouts with bonus calculations Poster overview Poster : data entry and Export to Excel, PDF Downloading and installing InspectionEasy software. When you download and install our two programs (creator.zip and poster.zip) From our website you will see the above three icons on your desk top. We encourage you to install on multiple computers so all your employees can become familiarized with our programs. These are full feature programs with no restrictions. Activate inspectioneasy When you click on the activate inspectioneasy icon you will see the following window: If you have an internet connection please use step one here to activate your license. You will be able to use it for thirty days. This will also register your computer MAC address into our database. This way we can send you a permanent license when you purchase. (If there is no internet connection or if your firewall blocks the license transfer then please Use steps two and three above to activate.) There are three options for learning our software Continue with this power point tutorial. Watch the videos on our website. Or click the question mark icon while in the creator or poster. Purchase custom one on one training from inspection easy inc. Software overview Creator Use this to create an inspection plan file. Our format for this has an .idf extension. The drawings, inspection points, operations etc are all integrated into this file. First start by importing a drawing file (pdf, tiff, jpeg, dwg, dxf, bmp and many others) Define inspection points and operations. Poster Open a inspection plan file. Post data for a part, session or batch. Create a check sheet for manual input. Create a report(Excel, PDF) file from posted data. Creator menu bar FunctionsThis is where you can rename or delete the current Open an image file . This will load the file into the operation. Please notetothat to Check this optioncan you want This will load fileThis into the quality plan. beextension) Opena amodel previously created quality plan ( if.idf box keeps track of who This isfile. making changes delete the operation post jpeg the data immediately after all qualityiges, planstep, file. parasolid, Click You can on load this down pdf, tiff, arrow dxf,todwg, open recent idf files. acis, solidworks, pro E, to inspectionunigraphics, plan Shows images and models. the currently inspection points Save the quality plan.idf file ( .idf) creating inspection pointfor that Exit Close the creator the program file. etc. logged in user SaveThis .idf with ayou new toname help videos Catia, etc.takes operation must be deleted. This AQL tab is for setting the Here you are selecting the unit for operation. Once selected, the standard AQL list. These setting will carry forward to the next operation tab that you create Click on this tab to add an inspection operation. You can addvalues as will used in lot posting. Here you canHere add process and control limits. You are adding a many as you need and you can name them what ever you like. you can enter part number and rev level. AddInorBatch modify the upper and Posting, Based on the multiply factor and/or an add factor. If you check the boxes the Also other apqp (advanced part qualification limits get added Automatically. If you leave them unchecked then lower values, thistolerance tab and lot size,angle batch Create or edit tolerance classsize process) informaion. you can click to add when you are creating an inspection point. values inisinches or millimeters determined for each. specifying the different tolerance These factors use theThese printare limits. your operation tabs. Layout, laser , vmc, lathe, op1, op2 etc. Select the tolerance object from drop down. It sets the values as per defined through "Add ISO" form (see top of the menu bar). You can see upper and lower tolerances, which will be used while creating and posting IDRs if you click on “Set Block Tolerance” button for that tolerance object. “Reset Block Tolerance” resets the tolerance back to original You limits. can useSo them inthis Oppoint settings inspection using setting, tolerance values are calculated depending on nominal values. To edit and save, check the “Edit “ This box keeps track of who is making changes to the inspection plan These three boxes contain the border information for the selected drawing. Once this is set, your first article will be output with the zone location for all your balloons. The optical This tool is used to crop your drawing. This can be character recognition tries tofunctions find this This red back button undo These buttons will will rotate the used to eliminate extraClick white space around some thistwo button to thicken all lines information when loadleft a drawing. done bydrawings theviews. 5 buttons to the of this. It again drawings. This is also usefulselected to crop certain For by 90you degrees and characters to improve visibility example, you can add a second copy the it same triesofwill for when youtill crop This work only youthe hitpage. save. You can drawing and crop a certain view to show more clearly. always overwrite this info if the OCR fails. 2D drawings viewer screen functions. Window If youzoom are zoomed in and you want to Zoom to the full page in the screen pan, click this tool and then you can This isfit the default tooltool. and this is This is the select You will move around by left clicking and the main you will be using. useintool this select an already Thedragging. buttons thisto region are used to add You can export You can copyposted multiple Click on this tool, then click and defined inspection region. You data fordimensions IDRs in different annotations, call outs or to one IDRs at a time from formats like in poster a box around your can this toon point operation toand another. thedrag drawings. Byuse clicking one of the With this set ofalso buttons you can inspection point. A dialog box right click to copy, move orone delete You will get thisbuttons window when you right click of two to the upper lefton you can control your balloons. You can the thumbnail images of drawings. You can insert appears for filling inand the limits, anthe inspection region. make your additions visible to onea make them visible or not, you page or remove a page. With the overlay function you can feature, description, This tool also can beThe obtained by operation or rev all operations. can change sequence, and you compare drawings the for changes and then youright can most This right clicking once or twice on the in this set can beetc. used to set replace button the measurement drawing can change thedevice size. canannotations. be obtained by right drawing area.You font tool size also of your can also clicking once or the twice on the select and drag corner of the drawing area. annotation to make them, bigger or smaller. When you use the cross (+) tool and drag a box around your inspection callout you will see this dialog box. Here you can select a measurement device for this item. Please note These three boxes are the buffer area for the OCR. The OCR Heremay youselect can enter the sampling rate. if you do bitmap not select one of here, one later in the poster is the image youryou will put everything it finds in the region here. This You may add to your This area contains the (while default entering tolerances. data). This sampling rate list by inspection region. Some times You may click the N box to the right to move the box into the You may enter a here. clicking theedit editbutton box Also you in may from add theto units your setting list by(inch clicking or mm) the here. you comes may to click the green nominal field. The program will look for the number ofneed description here. It will You can have value in whole number or Also setnote inthe the that onceyour yousetting select window. it willYou carry may forward to your next button here tooperations rotate imageone decimal places the the appropriate tolerance to Here,and you moves can select AQL level show in the poster and minutes which will be used in session change and it will inspection carry region. to future by this 90 degrees limits. Here you forward can define if the item is a reference, for inspection point. in the reports. mode of posting operation tabs. If you have already started If you have a high lowused call out on thefor print , You can check the variable or an attribute (pass/fail). For GD&T items This will be in poster batch tabs youyou willcan need to change this in two boxes to the left and the system will lot place the operation midpoint in check SSS (single sided spec). This will posting where AQL table and each operation make tab. the nominal zero and move the number to the the nominalsize field and will calculate the limits. decides batch size for each upper limit. You can use the SSS for true position inspection point Ifthe you would likewant to add a reference item, Here click you this alsocan if you are ifhaving your giverange you aortrue Once you set ISO and then to use define the item is CMM a Single, a the same forbutton. next IDRs This then dialog lock this boxISO. will move out ofmultiple. the way. position. If you want to input the x-y basic for your If it is a multiple enter the number times in the Otherwise Then to use you the ISO the cansettings drag afor box around your reference bewill explained in the box next truepositon, to it. Most ofthis the process time thewill OCR populate this current IDR only, clicksave on “N” button. item. Then the reference and then save this. slide. if it is a next multiple. Nominal value is used to derive the limits Please note when you add a reference the balloon from the ISO setting form This is the feature name with the symbol. You can will have a suffix. Example 4a, 8b etc. Here, you can specify the click the down arrow and select the right feature. tolerance for the angle The selection is easier if you type the first character measurement after clicking the down arrow. You can use the edit here to add feature names. This Slide explains the two step procedure to setup gd&t callouts with MMC and LMC modifiers. Step 1 a. Define a true position or a sub feature Use true position if you have xy basic to define or angle and distance basic to define. Use sub feature button if it is a single feature such as perpendicularity, concentricity, parallelism etc. b. Use click to add references and pick up the basics if you have xy or angle/dist c. Populate the grid of xy , angle/dist and match the number of features. d. Hit save. At this time the defined regions will be yellow. Step2 Step 3 Pick up the feature of size – Diameter, dist etc. Link the step one items to the feature and select MMC, LMC, RFS And select if it is a hole or a boss. Use this button to post data to a single part. Atthis thebutton end of part Use if youone, are it asks whether to create as a new posting data continually part or remain in the same inprocess inspection. The data part for parts exporting thesaved report this button you are in forUse all the willif be a theentering session.the Youdata mayfor run batch.orItexport will allow you to reports to excel the predefine a batch size and entire session data. This will you will you be able to enter data also allow to control the by feature. For example you inspection frequency. can enter #1 for all 5 pcs and then enter #2 for all 5 pcs. Again, all this data is saved in the database. Lot posting is also available here. If lot quantity is entered, batch size The pass/fail mode allows you to enter pass or fail for all the features. This is for each inspection point is determined by the AQL requirement helpful to speed up your checks where variable data is not required. Please note that you will not be able to create a first article report with data entered in this mode. Select the quality plan file (.idf extension). The down arrow here gets you to the recent files or use the browse to find the file. Use the down arrow here to select the inspection operation. First article , mill, lathe etc. You can always view and edit data that has been posted into the database. Also you can generate report in excel and pdf. In this section you can create a map to cmm program for auto input from a CMM. This will map to a text file output from a CMM. You can run this poster program onyou thethe It takes you back toZoom canfull control the size of the It shows Window zoom toYou fit the drawing computer that is running your CMM. Every This is the part numberedit that you areyou to the main poster balloons. history It allows These two check boxes will show the In this section you can set up a serial device. This will stop the current inspection and This will cancel the current inspection and time a part is measured on the cmm the Other zoom options including The check box will start inspection as per checking. sequence. You It can enter a serial number screen. You can output the report in pdf form. This isyou the refresh button. Itinin will export data It shows you the Statistical dimensions inwill alternate units and will be Data can be imported from the serial device by will start a new part. This partial This is the the postings done will delete the data. It will start a new part. data get imported. auto zoom. In auto zoom it will will go from balloon one and up. Dialogthis boxes boxwill and come it will increment on the next First dialog will ask for the pdf image This bring check inbox any will changes make made the the different formats process chart forin the selected entering the datathe in alternate If box, for units. some reason the drawing zones got left check once you set up the inspection will be saved. and the total postings needed automatically and zoom This check box will bring up looking for data input. turning onpart. file name. Once you save, it will center ask frequency creator. show If you above made the a mistake check in region from Region selection out in the creator you can enter them here. device parameters here. for thiscan part. to the inspectionBy point being up is a summary window. clicking to down arrow next to auto seq here you for the data pdf filename points. the creator This used or left in some the session thing out, form. Use the down arrow to select if the numbers inspected. You can enterthe theballoon sequence. The new sequence window can bein moved change will where be This mode this will the let sampling you bring rate is This checkbox will You can take print out of on top or letters on top. Thesethe zones willit. zoom factor in the here.till If you change it. around or can be placed on thebox default defined. corrections with out having to get You can output display the the report limits in above excel as9102 show up in your reports. A1, b4 etc. Please you enter 200 theYou image look here to stop and recheck to restart a second monitor if can will un check out of the poster. AIAG form. the First inspection dialog point. note/that changing these herewill willask notfor the twice as big with the center at needed. pdfpermanently. image file Thisname. isTo helpful Onceifyou the change change on asave, it the inspection You can import custom excel template point. will ask for characters the data excel on the filename permanent basis for this part, you need to where you can define exact data you need. drawing are very small. do this in the creator The user can sign in using his Once defined you can keep re-using it going name or number. Also he can forward. You caninput import many different work order and/or shift. templates. This information will be visible in Once a custom excel template is imported the data base when you go to you can select any of the templates youa posting. create a report or edit have imported When selecting data, the line that is hovered over, the line shows green meaning its within tolerance and red showing outside tolerance Once in auto sequence you can easily start posting your data points quickly using the scale or by typing the value in this box Our graphical interface shows the nominal in center and upper and lower tolerances The bars located here shows previous data. A quick view of your SPC, every five data entries are combined and an average (red) is placed on the line.