Transcript fabric inspection

PRIMARY GOAL
TO ENHANCE CUSTOMER SATISFACTION BY
MEETING CUSTOMER REQUIREMENT.
WE BELIEVE THE RIGHT PROCESS WILL PRODUCE
THE RIGHT RESULTS.
Quality Organization Chart
General Manager
QA Manager
Supervisors
Leaders
Prdct
fabric cutting printing sewing
finishing In-house
safety
accessories
Embr. In-line Nd cntrl washing
endline Pull test 100%chk
Meas. detector ironing
Pre final
c
1
FABRIC INSPECTION
10% base on 4 pts system
Fab inspection
2
Shade band
3
inspection of color shade 5 rolls each dye lots.
Comparing of neck rib to body all dye lots
Mock up
4
Fabric weight testing 100% of all the rolls
Fabric weight
CUTTING INSPECTION
PAPER PATTERN
VS.
CUT PANEL
SEWING INSPECTION
Roving QC
in-line audit = 2.5 AQL
Flag - defects traffic system
100% pre-wash inspection
QC WORK FLOW CHART AFTER WASH
MEASUREMENT
RANDOM
2.5 AQL
CHECK
THE HAND FEEL,
COLOR AS PER THE
APPROVAL. or
DISCOLORATION
OF LABEL
100% CHECK
VISUAL BEFORE
SEND GARMENT
TO IRONING
AFTER IRON
RANDOM CHECK
QC WORK FLOW IN PACKING SECTION
SHADE SEGREGATION
BEFORE PACKING
PRE FINAL
10% OF TOTAL
PACK PER DAY
INTERNAL PRE FINAL
INSPECTION 80% PACK
BY IN HOUSE QC
FINAL INSPECTION- BUYER
PRODUCT SAFETY POLICIES
1) Blue light to alert the
safety officer
2) Magnetic bar to search
for the missing fragment
3) Hand held detector.
BROKEN NEEDLES
SCISSORS IN PRODN LINE
Scissors Daily Inspection
100% check on needle detector
QUALITY ANALYSIS
•DAILY DEFECTS RATE ANALY SIS
•WEEKLY
•MONTHLY
•QUARTERLY
•YEARLY
OQL – OBSERVATION QUALITY LEVEL
FROM BUYERS FINAL INSPECTION RESULT
•MONTHLY
•YEARLY
1st WEEK
Highest
Lowest
LINE
%
31
6.1%
27
2.1%
QC LEADER
Hương
Tuyến
SEWING SUP
Ms. Chu
Hà Mĩn