Transcript NAM’s Offshore PI Project © 2008 OSIsoft, Inc. | Company Confidential Theo Huizinga Arjan Korzilius The SCADA replacement project  Objectives: – Replace obsolete systems – De-man.

NAM’s Offshore PI Project
© 2008 OSIsoft, Inc. | Company Confidential
Theo Huizinga
Arjan Korzilius
The SCADA replacement project
 Objectives:
– Replace obsolete systems
– De-man platforms
– Send more real-time data to the shore
 To enable:
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Full remote monitoring and control
Production optimizing
Production maximizing
Process improvement
© 2008 OSIsoft, Inc. | Company Confidential
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STRUCTURE
SCADA Replacement Project
LoCal
HiCal
Nogat
L13D
L13E
K15G
L13H
K15C
K15K
K14B
K71
K7B
K7D
K82
K83
OLT
AME1
AME2
Den Helder
L13C
K15A
K15B
K14P
K14C
K81
L9
L2
L5
L15
F3
AWG
Den Helder
Assen
Control
Tree
FWPAS
Yokogawa µXL
Ring Network structure is indicative
and does not represent the physical route
Yokogawa CS3000
Yokogawa µXL
Siemens PCS7
Yokogawa CS3000
Yokogawa µXL
Yokogawa CS3000
Existing
Yokogawa CS
Yokogawa CS
NEW SCADA System
Functionality
Yokogawa µXL
Foxboro IA
Existing
Siemens PCS7
Honeywell UNC
Siemens PCS7
Yokogawa CS
Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7
Yokogawa CS
Siemens PCS7
Siemens PCS7
Yokogawa µXL
Siemens PCS7
Yokogawa CS3000
Satellite Control
Platform Control
Yokogawa CS3000
Existing
OPC Node
Remote Control Station
PI Process Book
PI SERVER
Indirect Control
Direct Control
Process Control Network
PI Network
XXXXXX
New PAS System
XXXXXX
System Upgrade
Fall Back
Control
Yokogawa FastTools
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Yokogawa Centum XL (NOGAT)
Yokogawa Centum CS (HiCAL)
Yokogawa CS3000 (DHPAS)
Honeywell UNC (LoCal)
© 2008 OSIsoft, Inc. | Company Confidential
Siemens PCS7
Primary 1
Control
Yokogawa FastTools
4
PAS vendor
Remote access
Network structure
3th Party
Data Historians
3th Party
Data Historians
Firewall
Access
management
PROCESS CONTROL DOMAIN
OFFICE DOMAIN
Process Control Network 3th Party PI to PI connections
Office Network
PCAD/PDG
PI SERVER
Data
historian
PI
Client
POMC
HMI.
Future
PI
Data Hist.
FWPAS
Server
Redundant
CCK
HMI.
Eng.
Station
PI
Client
Process Control Network Remote Engineering & Maintenance
Process Control Network OSIsoft PI Data Historian
Process Control Network Yokogawa Fast Tools
PAS
HMI.
PAS
NODE
PI
NODE
(Vendor A) Control Bus
PAS
HMI.
Gate
Way.
Gate
Way.
(Vendor A) Control Bus
PAS
NODE
PI
NODE
(Vendor B) Control Bus
Glass Fiber
PAS
Control
System
IPF
HIPPS
IPS
F&G.
PAS
Control
System.
IPF
HIPPS
IPS
F&G.
PAS
Control
System
IPF
HIPPS
IPS
F&G.
© 2008 OSIsoft, Inc. | Company Confidential
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SOME FIGURES
EPE
NL Offshore epnlpi3
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9 PI Servers
3 Development Servers
> 400.000 PI tags
716 Registered Users
(NAM)
35.000 tags total
18.000 Digital points
14.500 Float
1.000 Integer
1.500 String
© 2008 OSIsoft, Inc. | Company Confidential
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Systems &
Solutions
• DeltaV
• Ovation
• Industry
Solutions
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Asset
Optimization
• AMS Suite
• Services and
Technologies
• Mechanical
Equipment
Chemical
• Electrical
Oil & Gas
Systems
Refining
• Process
Power & Water
Equipment
Life Sciences
• Instruments
Remote Automation & Valves
Marine
Terminal Automation
Production Management
Valves &
Regulators
Measurement
• Rosemount
• Micro Motion
• Rosemount
Analytical
• Daniel
• Mobrey
• Fisher
• Baumann
• Bettis
• El-O-Matic
• Shafer
© 2008 OSIsoft, Inc. | Company Confidential
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Emerson is OSIsoft Platinum Partner
 Platinum VAR (Value Added Reseller)
 Emerson Process Management is a member of
the highest tier of global partners for OSIsoft.
© 2008 OSIsoft, Inc. | Company Confidential
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Customers Need Help Applying the Right
Technology to Achieve Results
Project Planning
& Management
Project
Engineering
Plant Start-up &
Commissioning
Process & Asset
Optimization
© 2008 OSIsoft, Inc. | Company Confidential
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Emerson’s project execution
 Project Planning and Management
 Project Engineering
© 2008 OSIsoft, Inc. | Company Confidential
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Asset Offshore
PI Server
DEN HELDER
PI ACE
Assen
Maintenance
Station
@ Emerson
Test
line-up EMR
2xWS
PI API
K8FA1
K8FA2
K7FB1
K7FD1
L9
BUF
PI API
BUF
SDK
PI API
OPC INT
SDK
OPC INT
Conference room
HICAL
BUF
PI API
BUF
SDK
PI API
OPC Server
Invensys
Responsible HW :
ATT SW :
SDK
PI API
SDK
OPC INT
APP
OPC Server
DCS
Responsible SW :
BUF
OPC CLient
OPC INT
NT
NOGAT
LOCAL
OPC Server
EXA OPC
Windows
OPC Server
EXA OPC
Windows
DCS
Yokogawa
Centum CS
DCS
Yokogawa
Centum CS
DCS-vendor
Invensys
DCS
Honeywell
TDC 2000
OPC Server
ExaOPC
Windows
DCS
Yokogawa
Centum CS
Emerson Process Management
Emerson Process Management
=ATT
APP station
PDC
Windows
NAM
=script
code
Honeywell
=client
*.exe file
Yokogawa
Siemens
=none
© 2008 OSIsoft, Inc. | Company Confidential
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AutoTagTool
 Configure and maintaining the PI Database
– Create new tags
– Delete obsolete tags
– Modify existing tags
 Benefits:
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Flexible due to site-specific rules file
No load on your DCS
Intuitive sequence with GUI
Customize option like exceptions and skips
Excel output file from each run
Extensive logging
Write changes to PI
© 2008 OSIsoft, Inc. | Company Confidential
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AutoTagTool
© 2008 OSIsoft, Inc. | Company Confidential
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Emerson Conclusion
 Good planning
 Good approach
 Good teamwork
 Good technical knowledge
 Good software
=
 Project successfully executed in time and a
satisfied customer
© 2008 OSIsoft, Inc. | Company Confidential
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Example K81
 K81 Cluster
Centum CS
DCS 15.000 tags
72 DCS Block types
 PI
29 block types
7500 PI tags
 Tags
AIN
.PV
PID
.PV .MV .SV .MODE
SIO
.PV .MV
© 2008 OSIsoft, Inc. | Company Confidential
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PI Users
 Well Engineers
 Process engineers
 Control and Automation
Engineers
 Operation managers
 Forecasting/Dispatching
 Safety Department
© 2008 OSIsoft, Inc. | Company Confidential
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Lessons Learned
MANAGEMENT
END USERS
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 The needle in the haystack
 Tag Conventions
The needle in the haystack
No Excel
OPC Browser tool DCS
Deviation report
K7FD1.74PI041.PV
K15FA1.PT-11.U
K8FA1.81PI41.PV
L9FF1.WELL_AA:AA_PI_4.PNT
AWG1.PI-04-108.U
 Search
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© 2008 OSIsoft, Inc. | Company Confidential
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