Introduction to Electrical Drives By Dr. Ungku Anisa Ungku Amirulddin Department of Electrical Power Engineering College of Engineering Dr.
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Introduction to Electrical Drives By Dr. Ungku Anisa Ungku Amirulddin Department of Electrical Power Engineering College of Engineering Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 1 Definition of Electrical Drives Drives – system employed for motion control Drives -> Motion Control Motion control requires prime movers Prime Mover Electrical Drives – Drives that employ Electric Motors as prime movers Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives Electrical Drives -> Electric Motor as Prime Mover 2 Conventional Electric Drives Disadvantage : Bulky Expensive Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives Inefficient Complex 3 Modern Electric Drives Power Source Power Processing Unit Motor Load feedback Control Control Reference Unit Small Flexible Efficient Interdisciplinary Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 4 Electric Drives Application Line Shaft Drives Oldest form Single motor, multiple loads Common line shaft or belt Inflexible Ineffcient Rarely used Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 5 Electric Drives Application Single-Motor, Single- Load Drives Most common Eg: electric saws, drills, fans, washers, blenders, diskdrives, electric cars. Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 6 Electric Drives Application Multimotor Drives Several motors, single mechanical load Complex drive functions Eg: assembly lines, robotics, military airplane actuation. Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 7 Basic Components of Electric Drives Power Processing Unit Power Source Control Control Reference Motor Load feedback Unit Motor Power Processing Unit (Electronic Converter) Control Unit Power Source Mechanical Load Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 8 Basic Components of Electric Drives - Motor • DC motors - Permanent Magnet or wound-field (shunt, separately excited, compound, series) • AC motors – Induction, Synchronous (wound –rotor, IPMSM, SPMSM), brushless DC • Selection of machines depends on many factors, e.g.: • application • cost • efficiency • environment Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 9 Basic Components of Electric Drives – Power Source • Regulated (e.g: utility) or Unregulated (e.g. : renewable energy) • DC source • Batteries • fuel cell • photovoltaic • AC source • Single- or three- phase utility • wind generator Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 10 Basic Components of Electric Drives – Power Processing Unit • Provides a regulated power supply to motor • Combination of power electronic converters Controlled rectifiers, inverters –treated as ‘black boxes’ with certain transfer function More efficient Flexible Compact AC-DC , DC-DC, DC-AC, AC-AC Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 11 Basic Components of Electric Drives – Power Processing Unit Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 12 Basic Components of Electric Drives – Power Processing Unit Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 13 Basic Components of Electric Drives – Control Unit • Supervise operation • Enhance overall performance and stability • Complexity depends on performance requirement • Analog Control – noisy, inflexible, ideally infinite bandwidth • Digital Control – immune to noise, configurable, smaller bandwidth • DSP/microprocessor – flexible, lower bandwidth, real-time • DSPs perform faster operation than microprocessors (multiplication in single cycle), can perform complex estimations Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 14 Basic Components of Electric Drives – Mechanical Load • Wide variation of Torque-speed (T-) characteristics • Load torque is function of speed • T k where k = integer or fraction L m • Mechanical power of load: 2 • and m P T L m nm 60 Angular speed in rad/s Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives Speed in rpm 15 Basic Components of Electric Drives – Mechanical Load Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 16 Basic Components of Electric Drives – Mechanical Load Torque independent of speed , k = 0 Hoist Elevator Pumping of water or gas against constant pressure Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 17 Basic Components of Electric Drives – Mechanical Load Torque proportional to square of speed , k=2 Fans Centrifugal pumps Propellers Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 18 Basic Components of Electric Drives – Mechanical Load Torque inversely proportional to speed , k = -1 Milling machines Electric drill Electric saw Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 19 Torque Equation for Rotating Systems TL Te T L d J m Te , m dt J With constant J, Te T L J • • d m d 2 J dt dt 2 First order differential equation for angular frequency (or velocity) Second order differential equation for angle (or position) Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 20 Torque Equation for Rotating Systems with Gears Low speed applications use gears to utilize high speed motors m1 m Motor Te N1 Load 1, TL1 m2 J1 Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives N2 J2 Load 2, TL2 21 Torque Equation for Rotating Systems with Gears m1 m J equ J 1 a J 2 2 2 Motor Te N1 Load 1, TL1 J2 TLequ = TL1 + a2TL2 N2 J1 Load 2, TL2 a2 = N1 / N2 Motor Te Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives m Jequ Equivalent Load , TLequ 22 Steady State Motor T- Characteristic SPEED Synchronous motor Induction motor Series DC motor Separately excited / shunt DC motor TORQUE By using power electronic converters, the motor characteristic can be varied Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 23 Steady State Motor and Load T- Characteristic • At constant speed, Te= TL • Steady state Torque Te speed is at point of intersection between Te and TL of the steady state torque characteristics Dr. Ungku Anisa, July 2008 TL Steady state Speed, r r3 EEEB283 - Electrical Machines & Drives r1 r2 Speed 24 Torque-Speed Quadrant of Operation m Te m Te • Direction of positive (forward) speed is arbitrary chosen • Direction of positive torque will produce positive (forward) speed Quadrant 2 Forward braking Quadrant 1 Forward motoring Quadrant 3 Reverse motoring Quadrant 4 Reverse braking Te m Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives T Te m 25 References El-Sharkawi, M. A., Fundamentals of Electric Drives, Brooks/Cole Publishing Company, California, 2000. Krishnan, R., Electric Motor Drives: Modelling, Analysis and Control, Prentice-Hall, New Jersey, 2001. Nik Idris, N. R., Short Course Notes on Electrical Drives, UNITEN/UTM, 2008. Ahmad Azli, N., Short Course Notes on Electrical Drives, UNITEN/UTM, 2008. Dr. Ungku Anisa, July 2008 EEEB283 - Electrical Machines & Drives 26