Parker IntraflowTM and Process Analytics: Deployment Status, Technology Development, and Beyond CPAC FallMeeting: Meeting: NeSSi Session CPAC ––Fall NeSSi Session 11/8/07 11/8/07 Mike Cost – Applications/Innovation Engineer October 31, 2015 Where We’re Are and Where.
Download ReportTranscript Parker IntraflowTM and Process Analytics: Deployment Status, Technology Development, and Beyond CPAC FallMeeting: Meeting: NeSSi Session CPAC ––Fall NeSSi Session 11/8/07 11/8/07 Mike Cost – Applications/Innovation Engineer October 31, 2015 Where We’re Are and Where.
Parker IntraflowTM and Process Analytics: Deployment Status, Technology Development, and Beyond CPAC FallMeeting: Meeting: NeSSi Session CPAC ––Fall NeSSi Session 11/8/07 11/8/07 Mike Cost – Applications/Innovation Engineer October 31, 2015 Where We’re Are and Where We’re Going • Field Applications and Growth Trend • Smart Systems and Current Architecture • Merging Analytics with IntraflowTM – The Final Frontier • Hardware Development and Applications Flexibility – Improving the Base 2 IntraflowTM Global Installed Customer Base Lead Users- Multiple systems per site • ExxonMobil: Sarnia, ONT / Nanticoke, ONT/ Antwerp, 3 Belgium / Baytown, TX / Baton Rouge, LA / Notre Dame de Gravenchon, France/ SPT Mega plant project • Eastman Chemical: Kingsport, TN • OMV: Burghausen, Germany • UOP: Des Plaines, IL • Lanxess: Sarnia, ONT • Total: Across France • BP: Whiting, IN / Marseille, France • Formosa Plastics: Port Lavaca, TX • Imperial Oil: Nanticoke, ONT • Dow Chemical: Ft. Saskatchewan, AB • BASF: Port Arthur, TX • Chevron: Pascagoula, MS / Richmond, CA IntraflowTM Growth Review Intraflow Sales vs. Projected Sales 140% 115.80% 120% 100% 86.90% 80% 60% 42.33% 40% 20% 0% FY06 4 FY07 FY08 How Did We Get There? Applications Flexibility 10-Stream Natural Gas BTU Analysis System • Coalescing & Membrane Separator Drain Header • Restricted Orifice Header Pressure Control • Freeze Protection Heating 5 How Did We Get There? Sub-Systems for Integration by Others Low Sulfur Diesel Application • 0-1ppm C2H4measurement in high purity C3H6 stream • Low volume SCS a plus • Silco-steel treatment imperative to avoid C2H4 sticking to stainless 6 • Silco-steel treated modular components simplifies system integration How Did We Get There? High Pressure Development Lab Application • Gas delivery system for glove box experiments 7 How Did We Get There? Partnerships Expanding Modularity • Working closely with SpectraSensors • Achieving 100ppb moisture LDL • Providing scalable system platform allowing numerous performance options 8 Smart Systems Platform: NeSSITM Gen II Parker HMI with PLC 9 Current Gen II Architecture 4-20mA PLC Ethernet to Technician Workstation It’s all about the information! 10 ‘Smart’ System Application – It Really Works “Operators Don’t Trust the Analyzer” • Lanxess / Sarnia; lack of confidence led to moisture related upsets & shutdowns of butyl rubber plant • New tools deployed: remote validation and bypass & analyzer 4-20mA flow indication via DCS • 100% uptime since June, 2005 • Plant shutdowns have been averted (@ 11 $300K ea…) Complete smart sample system integration • Ethylene glycol liquid service • Flow & pressure sensing • Conductive heating • Conventional grab sample & system functionalities 12 Communication Developments Non-IS 24VDC Power Supply for Solenoid Valves and possibly sensor IS power supply Bus Communications & possibly power supply Bus Conversion Card • Multi-bus chipset applicated for specific bus • On-board IS barriers supporting wide range of sensor voltage requirements • Bus signal conversion to relay output for non-IS 13 solenoid valve actuation Typically Div 2 Typically Div 1 IntraflowTM and Analytical Hardware • GE Sensing analyzers • Hardware Development 14 Sample Extraction/Conditioning System Micro Analytical Device CCIMS or ProBloc Mount 15 Extraction Point In-Line Filtration, Sample Conditioning and Process Analysis NeSSITM with Analytics: The Final Frontier Scott Gilbert, CPAC Visiting Scholar Crystal Vision Microsystems LLC Atofluidic Technologies, LLC • Split flow approach to sampling Liters per minute sample in diluent in microliters per minute micromixer nanoliters per minute • m-fluidic LC Chip for On-line Sample Pretreatment • Pulsed electrochemical 16 detection (on-chip) column mobile phase in Complete Sampling and Pretreatment Assembly Prototype for NeSSITM Modular fluid block designed for NeSSI mounted on a Parker-Hannifin Intraflow substrate – Courtesy of Scott Gilbert, CPAC Visiting Scholar 17 NeSSiTM Gen III: IntraflowTM and microAnalytics • Actively seeking analyzer systems for integration into NeSSiTM platform • Progressive concurrent move to Gen II and Gen III architecture • Current analytical platforms are developing SP76 compliant hardware 18 Key Elements for Continued Growth • Continue systems solutions approach – Tap to Termination capabilities • Continue development of key sample conditioning components (pressure, flow, filtration, etc.) •Continue development of analytical systems and interfaces for SP76 protocol • [email protected],[email protected], [email protected] 19 IntraFlow™ Smart SHS w/ remote flow & pressure indication, CTC-Human Machine Interface, solenoid pilot valve package Sample Extraction Sample Transport Thank You! Sample of HMI Screens; pressure & flow, alarms, maintenance & more! Environmentally Compliant Sample Return or Disposal Cal Gas Delivery 20 Gas Generators Analyzer (by others)