Controlled Rectifier DC Drives By Dr. Ungku Anisa Ungku Amirulddin Department of Electrical Power Engineering College of Engineering Dr.
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Controlled Rectifier DC Drives By Dr. Ungku Anisa Ungku Amirulddin Department of Electrical Power Engineering College of Engineering Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 1 Outline Power Electronics Converters for DC Drives Controlled Rectifier Fed DC Drives Single Phase Two-quadrant Four-quadrant Three Phase Two-quadrant Four-quadrant References Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 2 Power Electronic Converters for DC Drives Speed Control Strategy: below base speed: Va control above base speed: flux control via Vf control Power electronics converters are used to obtain variable voltage Highly efficient Ideally lossless Type of converter used is depending on voltage source : AC voltage source Controlled Rectifiers Fixed DC voltage source DC-DC converters Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 3 Controlled Rectifier Fed DC Drives To obtain variable DC voltage from fixed AC source DC current flows in only 1 direction Example of a drive system Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 4 Controlled Rectifier Fed – Single-phase DC Drives Two-quadrant drive Q2 Q1 Q3 Q4 T Limited to applications up to 15 kW Regeneration (Q4) only be achieved with loads that can drive the motor in reverse (-ve ) Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 5 Controlled Rectifier Fed – Single-phase DC Drives Two-quadrant drive For continuous current: Armature voltage 2Vm Va cos a ia + Singlephase supply Va 2 Vm where Vm = peak voltage Va Ea Armature current I a Ra Field voltage Dr. Ungku Anisa, July 2008 Vf 2Vm cos f EEEB443 - Control & Drives 90o 180o 2 Vm 6 Controlled Rectifier Fed – Single-phase DC Drives Two-quadrant drive ia Singlephase supply For Quadrant 1 operation: positive Ea and Va positive a 90 2V Ia positive Rectifier delivers power to motor, i.e. forward motoring. Va Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives + Va Ea 2Vm m + cos a Q1 90o 180o 2 Vm 7 Controlled Rectifier Fed – Single-phase DC Drives Two-quadrant drive ia Singlephase supply For Quadrant 4 operation: negative Ea negative a > 90 Va negative Ia positive (still in same direction) Rectifier takes power from motor, i.e. regenerative braking. 2 Vm Va Va Ea + + 2Vm cos a 90o 180o Q4 Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 2 Vm 8 Controlled Rectifier Fed – Single-phase DC Drives Four-quadrant drive Converter 1 for operation in 1st and 4th quadrant Q2 Q1 Converter 2 for operation in 2nd and 3rd quadrant Q3 Q4 T Limited to applications up to 15 kW + Singlephase supply ia Singlephase supply Va Converter 1 Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives Converter 2 Two rectifiers connected in antiparallel across motor armature 9 Controlled Rectifier Fed – Single-phase DC Drives Four-quadrant drive For continuous current: Both converters are operated to produce the same dc voltage across the terminal, i.e.: where V1 V1 V2 0 2Vm cos a1 and V2 2Vm cos a 2 (Vm = peak supply voltage) Hence, firing angles of both converters must satisfy the following: a1 a 2 Va Ea Armature current I a Ra 2Vm Field voltage V f cos f Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives + V1 Converter 1 V2 + Converter 2 10 Controlled Rectifier Fed – Three-phase DC Drives Two-quadrant drive Limited to applications up to 1500 kW Regeneration (Q4) only be achieved with loads that can Q2 Q1 Q3 Q4 T drive the motor in reverse (-ve ) Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 11 Controlled Rectifier Fed – Three-phase DC Drives Armature voltage Va Va cos a 3VL-L, m where VL-L, m = peak line-to-line voltage Armature current I Va Ea a Ra Field voltage + 3-phase supply For continuous current: 3VL-L, m ia Vf 3VL-L, m cos f 90o 180o 3VL-L, m (assuming a three-phase supply is used for field excitation) Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 12 Three-phase Controlled Rectifier 2Q DC Drive – Example Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 13 Controlled Rectifier Fed – Three-phase DC Drives Four-quadrant drive Converter 1 for operation in 1st and 4th quadrant Q2 Q1 Converter 2 for operation in 2nd and 3rd quadrant Q3 Q4 Ia +ve, Va +ve or -ve Ia -ve, Va +ve or -ve Converter 1 Converter 2 + 3-phase supply Va Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives ia T 3-phase supply Two rectifiers connected in antiparallel across motor armature 14 Controlled Rectifier Fed – Three-phase DC Drives Four-quadrant drive + For continuous current: Va 3VL L, m ia Va cos a Converter 1 Converter 2 where VL-L, m = peak line-to-line voltage. Similar to single-phase drive: a1 a 2 90 a 2 180 a1 a 2 0 a 2 90 a1 a 2 Dr. Ungku Anisa, July 2008 Converter 2: Ia -ve, Va +ve Converter 2: Ia -ve, Va -ve EEEB443 - Control & Drives Converter 1: Ia +ve, Va +ve Q2 Q1 Q3 Q4 0 a1 90 a 2 a1 T Converter 1: Ia +ve, Va -ve 90 a1 180 a 2 a1 15 Controlled Rectifier Fed – Three-phase DC Drives For continuous current: Armature current I a Field voltage Vf Va Ea Ra 3VL-L, m cos f L1 Disadvantages: + Circulating current Va Inductors L1 and L2 added to reduce circulating currents Slow response Converter 1 Dr. Ungku Anisa, July 2008 ia EEEB443 - Control & Drives L2 Converter 2 16 Three-phase Controlled Rectifier 4Q DC Drive – Example Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 17 Controlled Rectifier Fed – Three-phase DC Drives Four-quadrant drive Q2 Q1 Q3 Q4 T One controlled rectifier with 2 pairs of contactors M1 and M2 closed for operation in 1st and 4th quadrant R1 and R2 closed for operation in 2nd and 3rd quadrant ia M1 ia 3-phase supply + R2 Dr. Ungku Anisa, July 2008 R1 EEEB443 - Control & Drives Va M2 18 Rectifier Fed DC Drives Problems 1. Distortion of Supply Controlled rectifier introduces harmonics to supply currents and voltages which cause: heating and torque pulsations in motor resonance in power system network – interaction between rectifier RL with capacitor banks in system Solution - eliminate most dominant harmonics by: install LC filters at input of converters – tuned to absorb most dominant harmonics (i.e. 5th and 7th harmonics) Use 12-pulse converter – consists of two 6-pulse controlled rectifiers connected in parallel Selective switching of supply input using self-commutating devices (eg. GTOs, IGBTs) in the converter Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 19 Rectifier Fed DC Drives Problems 12-pulse converter – consists of two 6-pulse controlled rectifiers connected in parallel Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 20 Rectifier Fed DC Drives Problems 2. Low supply power factor Power factor related to firing angle of rectifier Low power factor especially during low speed operations Solution: Employ pulse-width modulated (PWM) rectifiers using GTOs, IGBTs High power factor Low harmonic supply currents Low efficiency - high switching losses (disadvantage) Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 21 Rectifier Fed DC Drives Problems 3. Effect on motor Ripple in motor current – harmonics present (most dominant is 6th harmonic) causes torque ripple, heating and derating of motor solution: extra inductance added in series with La Slow response Discontinuous current may occur if La not large enough Motor is lightly loaded Effect of discontinuous current Rectifier output voltage increases motor speed increases (poor speed regulation under open-loop operation) Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 22 References Rashid, M.H, Power Electronics: Circuit, Devices and Applictions, 3rd ed., Pearson, New-Jersey, 2004. Dubey, G.K., Fundamentals of Electric Drives, 2nd ed., Alpha Science Int. Ltd., UK, 2001. Krishnan, R., Electric Motor Drives: Modeling, Analysis and Control, Prentice-Hall, New Jersey, 2001. Nik Idris, N. R., Short Course Notes on Electrical Drives, UNITEN/UTM, 2008. Ahmad Azli, N., Short Course Notes on Electrical Drives, UNITEN/UTM, 2008. Dr. Ungku Anisa, July 2008 EEEB443 - Control & Drives 23 Three-Phase Full-Converter Figure 10.5 Reference: Rashid, M.H, Power Electronics: Circuit, Devices and Applictions, 3rd ed., Pearson, New-Jersey, 2004 10/30/2015 EEL 4242 by Dr. M.H. Rashid 24 Waveforms and Conduction Times 3 Vo ( dc ) 3 / 2 / 6 3 Vm sin d 6 / 2 / 6 3 3Vm Vo ( rms ) vab d 3 cos / 2 3 Vm / 6 3Vm2 sin 2 d 6 1 3 3 cos 2 2 4 Figure 10.5 Reference: Rashid, M.H, Power Electronics: Circuit, Devices and Applictions, 3rd ed., Pearson, New-Jersey, 2004 10/30/2015 EEL 4242 by Dr. M.H. Rashid 25