Transcript Carmel Resins

Carmel Resins
Carmel Resins products
for corrugated industry
Carmel Resins
Carmel Resins - full Package for
Carton manufacturers
1. Starch Adhesives Additives for water proof +
enhanced mechanical properties – CP-88
series.
2. Hotmelt adhesive for box assembling – Verolit
adhesive series.
3. Biocides for starch adhesive – Carmel resin
series .
Carmel Resins
Starch Adhesives
Additives
CP-88 series
Carmel Resins
Carmel Resins Additives
•Our premium resin products for corrugated
container industry has set quality standards since
its introduction in 1988.
•All of our resins are the result of continuous
development to meet our customers needs and the
new environment regulations.
•Carmel resins certified to:
o ISO-9001 2008 – quality standard.
o ISO-14001 – environment standard.
o ISO-18001 – safety standard.
o EU REACH preregistration.
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Water Resistance.
Water resistant corrugated board is required in a
variety of industries:
•Foods and beverages
• Frozen foods
• High humidity areas
• Tobacco
• Fruits and vegetables
• Flower packaging
• Outdoor storage
• Hi-Tech consumer products
Carmel Resins
Corrugated board is a construction whose strength
depends on its "bonding points".
The strength depends on:
 Type of starch
 Glue formulation
 Temperature
 Paper quality
 Glue penetration
 Running speed
The bonding quality determines the final
strength of the corrugated board.
Carmel Resins
Costs
Using resins in starch adhesives
SAVES
production costs
Carton Board Production Costs
•
•
•
•
Paper: ~85% of over all costs.
Production: ~ 13.25% of over all costs.
Starch Glue: ~ 1.5 % of over all costs.
Additives: ~ 0.25% of over all costs.
Saving costs
• Using recycled or chemical paper
saves money – but adhesive
penetration is hard.
• Increasing running speed gives more
productivity – but the paper + adhesive
doesn’t support this point.
• Reducing paper weight saves money –
the lack of paper weakens the strength
of the final box.
Saving costs
• Adhesive viscosity stabilizer saves glue
A viscosity stabilizer + Rheological
modifier is needed.
• Waterproofing allows the final products
(tray/box) to perform in wet or humid
environments– this requires a
waterproofing additive.
Saving costs
• Overdesigned boxes saves in the use
of resins but costs more because of
extra paper + starch adhesive - Smart
designs according to CP-88 adds value
(extra mechanical strength) - which
leads to cost savings.
Carmel Resins
Cost
Using Resins
Save costs
Wet Tack
Running speed
Productivity
SAVE $
Wet Tack
Green bond
Energy
SAVE $
Penetration
Adhesive
Energy
SAVE $
Stable Viscosity
Adhesive
Dry strength
BCT,ECT
Stable Viscosity
wet BCT
Energy
Scrap
paper gramage
Humid store
price
SAVE $
SAVE $
SAVE $
The tool for this costs saving is
CP-88 series - products
(water proof + extra mechanical features)
Groups of products
1.
Ketone Aldehyade (solution):
–
–
–
2.
Gives full FEFCO- No. 9 test or TAPPI 812.
Different level of FF (<0.1%, <0.2%, <0.5%).
Penetration ability + viscosity stabilizer.
Modified Ketone Aldehyade (solution):
–
–
–
–
3.
Increased mechanical properties 15%-25% .
Gives full FEFCO- No. 9 test or TAPPI 812.
Different level of FF (<0.1%, <0.2%, <0.5%).
Penetration ability + viscosity stabilizer.
Non-formaldehyde (solution):
–
–
4.
Gives full FEFCO- No. 9 test or TAPPI 812.
Penetration ability + viscosity stabilizer.
SOLID blend powder resins :
–
–
–
Gives full FEFCO- No. 9 test or TAPPI 812.
Different level of FF (<0.1%, <0.2%, <0.5%).
Can use for OBM or for regular use.
CP-88 - series
FF<0.5%
FF<0.2%
FF<0.1%
Penetration
Carmel Resins
%Solids
% Dosage
for total Adhesive
LIQUIDS ketone aldehyde
CP 88/ID
CP 88/LID
CP 88/LIDEX
CP 88/I
CP 88/LI
CP 88/LIEX
CP 88/H5
CP 88/LH5
CP 88/LH5EX
CP 88/H6
CP 88/LH6
CP 88/LH6EX
CP 88/H8
CP 88/LH8
CP 88/LH8EX
LIQUIDS Modified Keton aldehyde
CP 88/V
CP 88/LV
CP 88/LVEX
CP 88/V20D CP 88/LV20D
CP 88/LV20DEX
CP 88/A
CP 88/LA
CP 88/LAEX
CP-88/AC
CP-88/LAC
CP-88/ACEX
LIQUIDS non formaldehyde resins
CPV 18
CPV 25
CPAV - 37
CP88/T40
-
CP 88/LIDP
CP 88/LIP
CP 88/LH5P
CP 88/LH6P
CP 88/LH8P
38
43
54
65
79
1.8
1.6
CP 88/LVP
CP 88/LV20DP
CP 88/LAP
CP-88/LACP
49
32
1.7
2.5
59
1.8
-
18
25
39
45
3
2
1
1.5
CP-88/VS
Rheological modified and viscosity stabilizer new
CP-88/P
Penetration Aid new
SOLID blend powder resins
CP 88/TP1
CP-88/CAL
CP-88/CALL
product
*
*
0.3-1
product
0.1-3
CP88/TPL1
-
100%
1
-
-
100%
1.2
Type
CP-88/I
CP-88/LV
CP-88/AC
Water proof
(Fefco 9)
min. 24 hr
Full (with temp.
of 130 C° on the
board).
Semi (room
temp.)
Full
(up to 100 hr)
Semi
(up to 16 hr)
Extra
strength
none
15% *
25% *
* Improves dry and wet strength as tested by ECT and FCT.
* Enhances the bond wet and dry strength as tested by PAT and BCT.
New products
Carmel Resins
CP-88/P - Enhanced adhesive penetration
This additive enables rapid migration of liquid starch
adhesive into paper assisting the bonding of recycled
liners, liners coated with synthetic polymers,
preprinted liners and other difficult to penetrate
substrates.
This additive Improves bond quality and
corrugators speeds on all grades of paper including
heavy weights, double wall and triple wall.
Can be added to any product of CP-88 series.
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CP-88/VS - RHEOLOGICAL MODIFIRE AND
VISCOSITY STABILIZER
Affecting the adhesive film.
Reduce adhesive consumption.
Keeping adhesive viscosity stable for more than 24
hours without stirring or circulating.
Can be added to any product of CP-88 series.
CP-88 - Method of use
CP-88 additive:
Kitchen
1. You need to add 1/kg per minute
continually under steering condition.
Recommend with dosing pump.
2. PH as to be 11 and up.
If feasible, add the
resin to each one of
the corrugated units
(with dosing pump).
Production line:
Requires at least 120-130°C on the
corrugated cardboard
Services tank:
under steering condition
Corrugating boards Requires 24 hr
stacking time (after production)
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Verolit Adhesives
For carton industry
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Biocides
For carton industry
Biocides
Carmel Resins
Product Name: Carposec
Active material: a mixture of crystallized DDAB & Benzalkonium Chloride
(1:1 weight ratio), 30% w/w
Appearance: white powder
Possesses fungicidal & bactericidal activity for reference strains:
Citrobacter w.t, Escherichia coli, Staphylococcus aureus, Aspergillus niger
Pseudomonas aeruginosa, Candida albicans
Application: preservation system for OBM or for regular usages
Product Name: Carpoglue
Active material: a solution of DDAB & Benzalkonium Chloride, 30% w/w
Recommended concentration: 100 ppm
Appearance: yellowish solution
Application: preservation additive for starch glue
Tested on corn based glue: meets the requirements of the USP 34, 2011
Carmel Resins
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