Transcript National SCADA Master Plan for Water Network

Philippe BLOCH
Seureca MD
National Water SCADA Master Plan
Public Authority for Electricity & Water
Thierry REGAD – SCADA and SMART Projects Expert - Veolia
Oman Energy and Water
Exhibition & Conference
Agenda
Integrated Veolia Consulting Engineers’ Group
o
PAEW service area typical layout – focus on SCADA and
automation
o
Overall adopted philosophy
o
Site visits and diagnosis
o
Gap analysis Benefits
o
Tendering process and challenges
o
Next steps: full systems’ integration
o
To conclude…
Oman Energy & Water
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PAEW service
area typicalEngineers’
layout
Integrated
Veolia Consulting
Group
Water production sources
Inputs
Huge perimeter with large interconnected systems
Outputs
Transfer
Oman Energy & Water
Losses
Consumption
3
PAEW service
area typicalEngineers’
layout
Integrated
Veolia Consulting
Group
o
SCADA = Supervisory Control And Data Acquisition = System used
for real time monitoring control of overall water systems, and for
storing operational data
Tanker Filling Station
Pumping Stations
• Flowmeters
• Pressure sensors
• Suction/Discharge
valves
• Etc.
Automation Project
o
o
o
GR/ESR
TFS
Production
Sites/Storages
GR/ESR/ET
o
o
Flowmeters
Level sensors & Switches
Inlet /Outlet Motorised Valves
Water Quality Equipment
Anti-Intrusion
DMA
PS
Zonal / District metering
• Current Monitoring under Web
platform in the Governorates
• SCADA Implementation on-going in
Muscat
Oman Energy & Water
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Current situation in PAEW service area for
Integrated Veolia Consulting Engineers’ Group
SCADA and automation
Current Situation
•
•
•
•
10 Governorates = More than 25 Control Rooms
No Data Consolidation
Manual Control even if Auto mode is available
Leading to Additional Costs for PAEW
PAEW 2011-2012
Strategies & longterm plans
•
•
•
•
O&M Strategy, incl. water quality & NRW
Operational Efficiency Improvement Strategy
Emergency Response Strategy
Strategic Business Plan 2012 - 2035
Objectives
• One Control Room/Governorate & One National
Country Control Room
• Defined workflow and organisation
• Automated Water Systems
• PAEW Sites Access Detection
Oman Energy & Water
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Example
for Emergency
Integrated
Veolia
ConsultingResponse
Engineers’ Group
Notification Of Impending National Emergency
National Committee for
civil defence (NCCD)
Depending of the
intensity / prediction
Information
Sensor
declaration
Event
Emergency
Crisis
Disaster
Duty
Officer
(Ops)
SCADA
Population
CRM
Staff & Supplier
Call center
Situation
Assessment
SCADA
(Regional)
Constant Exchanges
Country Control
Room
Emergency Documents
(ERP, sites specific plans)
Problem Resolution
/
O&M Contractors +
Emergency Team
Problem Resolution
Information / Decisions
Alternative Supply
Laboratories
General
Manager
Water
Operations
Regional
Manager
(Ops)
Update
Information
/
Warning
Regional
Crisis Team
Feedback
Alternative Supply
Supporting Documents
Corporate
ERP
Decision / Level of
Impact
Technical Support
ie: modelling
Crisis Management
Team
Depending on the
event and the impact
Public / Media
Regional
Crisis Team
/
Executive
Steering
Group
/
Up to 8
Regional
Crisis Team
Warning
Actions
6
Veolia SMART
platform & Engineers’
expertise Group
Integrated
Veolia Consulting
In order for PAEW to tackle its
main issues and reaching its
objectives
=> shared knowledge between
Veolia and PAEW to bring full
support with real operator’s
feedback
o
o
Expertise based on successes
such as:
o
Shanghai Pudong, China;
o
Greater Paris (Serv’O)
o
Lyon (Hublo)
o
Prague (SWIM).
Oman Energy & Water
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The overall
adopted
philosophy
Integrated
Veolia
Consulting
Engineers’ Group
DECISION
DECISION MAKING PROCESS
ACTION
COMPREHENSION
Value
Propagation
PROVISIONING
Goal
Vizualization
KNOWLEDGE
Model
Analysis
INFORMATION
Context
Rules
DATA
Sensors
Aggregation
Environment
Oman Energy & Water
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Adopting these principles, to upgrade the
Integrated Veolia Consulting Engineers’ Group
situation, a 3-phased approach
July 2013
November 2013
First Stage
Site Visits
 Coordination & Planning
• Automation, Electricity & SCADA
Experts mobilisation
• Site Visits Sheets development
for each type of asset
• Training on-site for data collection
• Coordination with PAEW focal
points in each Governorate
 Technical Standards Definition
• Automation & Electricity
Standard for Reservoir, Pumping
Station, Chlorination Units
• SCADA System Standard
March 2014
Second Stage
SCADA Master Plan
Feasibility Report
 Site Visits Sheets
Analysis
 Gap Analysis
April/May 2014
Third Stage
Terms Of Reference
 Terms of Reference
Preparation;
• Hydraulic
• Electricity
 Feasibility Report
• Automation
 Budgetary envelopes
and Cost Estimates
• Communication
 Cost/Benefit Analysis
Analysis
• SCADA Systems
 Tender Organisation
A joint project with mixed teams!
 On-site Data Collection
Oman Energy & Water
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Site visits
& diagnosis
Integrated
Veolia
Consulting Engineers’ Group
o
o
o
HydraulicMusandam
& Instrumentation
• 24 Sites
Al Batinah North &
EquipmentSouth
(flowmeter, pressure
&
• 68 Sites
level sensors, motorised valves, etc.)
• 100% not connected to
• 32% not connected to
SCADA
system
Automation &
Electricity
(PLCs, UPS, Busbars,
Generators,
etc.)
SCADA
system
SCADA Systems (Software, Hardware, Servers, Licenses, TAGs,
Adh Dakhliyah
Synoptics
& views, etc.)
Al Buraymi
• 22 Sites
• 60% not connected to
Sohar SCADA system
• 60 Sites
• 50% not connected to
SCADA system
Ash Sharqiyah
• 95 Sites
Adh Dhahirah
• 37 Sites
• 3% not connected to Ibri
SCADA system
• 25 % not connected to Sur
or Al Qabil SCADA
system
Al Wusta
• 37 Sites
• 68% not connected to
Duqum SCADA system
OMAN
• 340 visited sites
• 40% not connected to any
Oman Energy & Water
SCADA system
Muscat: SCADA Project Under
implementation
• 5 RO Plants visited outside mct scope
• Measuring gaps highlighted
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Site visits
& diagnosis
Integrated
Veolia
Consulting Engineers’ Group
o
Connectivity to Regional SCADA Checks and Development of Schematics
Oman Energy & Water
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11
Governance, Knowledge Transfer
Integrated Veolia Consulting Engineers’ Group
& Training
•
2 weeks training at the beginning of the
project with Automation, Electricity
and SCADA Experts
• All along the data collection phase, onjob training on:
•
•
•
Automation
Electricity
Instrumentation Equipment
+ training programmes:
o
o
o
Oman Energy & Water
Fundamentals of SCADA
Operation of control rooms
ERP
PAEW Focal Points Responsibilities & Job
Description
• Coordinate with concerned staff in
Operation Department dealing with the
SCADA system
•
Lead the SCADA team to visit all
assets
•
Explain the existing SCADA and
hydraulic systems to the team
•
Coordinate with the Contractor on site
to provide explanation on existing
system
•
Coordinate with the contractor for
access on site
•
Provide soft & hard copies of SCADA
system
documents,
SCADA
architecture and as-built drawings on
SCADA implementation
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Assessment
Gap Analysis
Integrated
Veolia&Consulting
Engineers’ Group
o
SCADA/Electrical/Automation Assessment
for each group of asset
(Large/Secondary Pumping stations & Reservoirs, Elevated Tanks, well fields)
by Governorate
o
Criticality/Vulnerability assessed for each site by Governorate
o
GAP Diagrams
Oman Energy & Water
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Assessment & Gap Analysis
Integrated Veolia Consulting Engineers’ Group
All Governorates
o
Main Outcomes common to all Governorates
o
SCADA Systems
o
o
o
o
Around 15 different software installed
Lack of maintenance on software, hardware and licenses upgrades
Lack of reliable data to operate the water systems remotely and automatically
Automation, Electrical Equipment & Communication
o
o
o
Good quality equipment
Many different brands of PLCs: large stock of spare parts and specific trainings
required
Lack of integrated control philosophy to enable an accurate PLC programming
Ash Sharqiyah North
o
SUR Town Res
SUR PS (CR)
Hydraulic & Instrumentation Equipment
SCADA
LIZQ (CR)
o
o
Level of maintenance differs a lot from region to region
Most improvement related to the motorisation of valves
Al Fulayj PS
SCADA
IBRA Res
AL QABIL
Sinaw
SHARIQ
Hill
Ash Shariq
Kashbah
Al Fulayj TFS
Najed
SCADA
AL Kamil PS
Al Kamil WF &
Jaalan WF reservoirs Junction
+ Specific outcomes per Sites & Governorates
SCADA
JBB HASAN 2 (CR)
Ash Sharqiyah South
Oman Energy & Water
Ash Sharqiyah Communication Layout
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Integration
countrywide
Integrated
Veolia
Consulting Engineers’ Group
Operator
workstations
Corporate Intranet network
RJ45
RJ45
Wall screen
Data Historian
backup
Data Historian
Main
Firewall or Data Diode
COUNTRY CONTROL ROOM
PAEW NATIONAL NETWORK – MPLS/4G/RADIO
REGIONAL CONTROL CENTER (BACKUP)
REGIONAL CONTROL CENTER (MAIN)
Operator workstation 1
Wireless (4G) backup for
National Network
Operator workstation 2
Operator workstation 1
RJ45
Operator workstation 2
Firewall
printer
printer
Firewall
Supervision network 2
Supervision network 1
Time
Server
Test & Data
Server
SCADA
Server 1
Engineering
workstation
LDS
Workstation
LDS
Workstation
SCADA
Server 2
Desktop
PC
Process network 2
Process network
Time
Server
Router
RJ45
GPRS/EDGE/3G
PLC
PLC
RJ45
R
J
4
5
Router
RJ45
RJ45
GPRS/EDGE/3G
Wireless link to
Remote Sites
Engineering
workstation
R
J
4
5
Desktop PC
SWITCHS
Switchs
PAEW REGIONAL NETWORK – FIBER OPTIC WAN/RADIO
GPRS/EDGE/3G/RADIO
RADIO
RJ
45
Switch
RADIO
RJ45
RJ45
RJ45
GPRS/EDGE/
3G/RADIO
GPRS/EDGE/3G/RADIO
Router
RJ45
RJ45
RJ45
LAN
Compound Ring Process Network – Fiber Optic
RADIO
R
J
4
5
Local
PLC
Supervisory
Main Electrical Room or Associated
Reservoir Electrical Cabinet
RJ45
Small Pumping Station
or Reservoir or TFS
Radio or Fiber optic
communication
according to wells
distance.
R
J4
5
PLC
R
J
4
5
ELEVATED TANK
or TFS
RJ45
PLC
RJ45
LARGE PUMPING STATION & RESERVOIR
Oman Energy & Water
RJ45
RJ45
RJ45
RJ45
Local
Supervisory
PLC
PLC
Wells
RJ45
RJ45
RJ45
RJ45
RJ45
R
J
4
5
Switch
PLC
Wells
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Work description
– Case by
case
Integrated
Veolia Consulting
Engineers’
Group
o
Works Description by type of asset for each Governorate (example for
secondary reservoirs in Ad Dakhliyah Governorate)
o
Hydraulic:
o
o
o
Electricity:
o
o
o
o
o
o
o
o
o
o
Install PLC configuration;
Write PLC functional analysis;
Encode PLC program;
Install local HMI interface;
Encode HMI;
Insert asset in regional and sub-regional SCADAs.
Instrumentation:
o
o
Create a LV distribution;
Install UPS;
Create a Permanent distribution;
Connect all devices.
Automation:
o
o
Motorize and connect inlet and discharge valves on tanks;
Install flood level sensors on valve or flowmeter chambers.
Install a flowmeter and level sensors.
Security:
o
Deploy opening contacts in all hatches and on electrical room doors. Complete hatches protections
with vibrator detectors.
Oman Energy & Water
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Work description – particular topic
Integrated Veolia Consulting Engineers’ Group
Anti-intrusion
o
Intrusion Prevention System and Water Access Protection
Considered as a 1st step in the overall PAEW Security Strategy to improve the
reactivity when an access to water is detected
o
Hatch Covers and Doors with access to water
o
o
Opening and Vibration Detectors and sensors
Detection systems
o
Interior motion detection on main building access relying on dual motion detectors (Infra Red & Volumetric)
Doors & Gate Contacts
o
Alarms sent to Regional SCADAs
o
CCTV Cameras on TFS and on critical assets
with local recording.
o
Oman Energy & Water
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Cost-Benefit
Integrated
VeoliaAnalysis
Consulting Engineers’ Group
o
Tangible Benefits
• Order
of magnitude: Internal Rate of Return (IRR > 0) by the end of 2018 if
implemented in 2015/2016
o
Intangible Benefits
• Strengthening Operational Efficiency
Integrated water network management
Less intervention on-site
Energy Optimisation depending on the network configuration
Reactivity improvement & Emergency Response optimisation
• PAEW Image & Service to customers.
Oman Energy & Water
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Terms of
reference
preparation
Integrated
Veolia
Consulting
Engineers’ Group
o
Terms of Reference & BOQs
• Rehabilitation tenders by Governorate or Water System
SCADA Systems (main & back-up)
Automation/Electricity
Instrumentation
Communication 2G/3G
Adjustable Tendering Process
Modular tender documents
• Countrywide data monitoring/historian
Integration of regional systems monitoring data into Muscat CCR
• Supervision Consultancy Services
Integrated Supervision contract to avoid risks of scattered organisation
Severable into different tenders based on PAEW Contracts Strategy
• Telecommunication Architecture Study and Works
Need for a cohesive and integrated telecommunication architecture
(telecommunication media redundancy for critical sites, etc.)
Oman
Oman Energy
Energy &
& Water
Water
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Where are we so far…
Integrated Veolia Consulting Engineers’ Group
Key challenges and success factors
o
o
Work is finished, 3 tenders already floated
Specific care to be taken for:
o
o
o
Tendering Process Engineering & Administration
• Close Project Monitoring
• Project Monitoring Committee
In each Governorate
In Muscat for country wide monitoring
Several Departments involved (Operations, Projects, Assets, etc.),
Organisation Evolution
• New missions allocated to Instrumentation and SCADA Staff
• Opportunity to contribute to a change from the initial phase of systems’ rehabilitation
Maintenance and Monitoring
• Condition Based Maintenance (CBM) can be triggered through the CMMS via
SCADA.
e.g. meter based (working hours), vibration level, temperature…
• Plan for Preventive Maintenance (PPM) easily defined from the beginning of the
project, since all new assets are identified
Oman Energy & Water
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Next steps…
Integrated
Veolia Consulting Engineers’ Group
o
Full systems’ integration (Shanghai)
Oman Energy & Water
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Next steps…
SMART!
Integrated
VeoliaThink
Consulting
Engineers’ Group
Oman Energy & Water
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To conclude
Integrated
Veolia Consulting Engineers’ Group
PAEW has a vision…
Analytics, forecast and
optimization
Automation & Smart
operating procedures
Central control, alarms &
KPI’s
Legacy & external
applications
Sensors
And will have an
operational tailor-made
and evolutive
supervision!
Oman Energy & Water
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Thank you for your attention!