Transcript pps
Chapter 2B Linear Programming: Transportation Problem J. Loucks, St. Edward's University (Austin, TX, USA) Slide 1 of 82 Transportation Problem A network model is one which can be represented by a set of nodes, a set of arcs, and functions (e.g. costs, supplies, demands, etc.) associated with the arcs and/or nodes. Transportation problem (TP), as well as many other problems, are all examples of network problems. Efficient solution algorithms exist to solve network problems. Slide 2 of 82 Transportation Problem TP can be formulated as linear programs and solved by general purpose linear programming codes. For the TP, if the right-hand side of the linear programming formulations are all integers, the optimal solution will be in terms of integer values for the decision variables. However, there are many computer packages, which contain separate computer codes for the TP which take advantage of its network structure. Slide 3 of 82 Transportation Problem The TP problem has the following characteristics: • m sources and n destinations • number of variables is m x n • number of constraints is m + n (constraints are for source capacity and destination demand) • costs appear only in objective function (objective is to minimize total cost of shipping) • coefficients of decision variables in the constraints are either 0 or 1 Slide 4 of 82 Transportation Problem The transportation problem seeks to minimize the total shipping costs of transporting goods from m origins (each with a supply si) to n destinations (each with a demand dj), when the unit shipping cost from an origin, i, to a destination, j, is cij. The network representation for a transportation problem with two sources and three destinations is given on the next slide. Slide 5 of 82 Transportation Problem Network Representation 1 d1 2 d2 3 d3 c11 s1 c12 1 c13 c21 c 22 s2 2 c23 SOURCES DESTINATIONS Slide 6 of 82 The Relationship of TP to LP TP is a special case of LP How do we formulate TP as an LP? • Let xij = quantity of product shipped from source i to destination j • Let cij = per unit shipping cost from source i to destination j • Let si be the row i total supply • Let dj be the column j total demand The LP formulation of the TP problem is: Slide 7 of 82 The Relationship of TP to LP LP Formulation The linear programming formulation in terms of the amounts shipped from the origins to the destinations, xij, can be written as: Min SScijxij ij s.t. Sxij < si for each origin i j Sxij > dj for each destination j i xij > 0 for all i and j Slide 8 of 82 Transportation Problem LP Formulation Special Cases The following special-case modifications to the linear programming formulation can be made: • Minimum shipping guarantees from i to j: xij > Lij • Maximum route capacity from i to j: xij < Lij • Unacceptable routes: delete the variable (or put a very high cost, called the Big-M method, on a selected pair of i and j) Slide 9 of 82 Transportation Problem To solve the transportation problem by its special purpose algorithm, it is required that the sum of the supplies at the origins equal the sum of the demands at the destinations. If the total supply is greater than the total demand, a dummy destination is added with demand equal to the excess supply, and shipping costs from all origins are zero. Similarly, if total supply is less than total demand, a dummy origin is added. When solving a transportation problem by its special purpose algorithm, unacceptable shipping routes are given a cost of +M (a large number). Slide 10 of 82 Transportation Problem The transportation problem is solved in two phases: • Phase I — Obtaining an initial feasible solution • Phase II — Moving toward optimality In Phase I, the Minimum-Cost Procedure can be used to establish an initial basic feasible solution without doing numerous iterations of the simplex method. In Phase II, the Stepping Stone Method, using the MODI method for evaluating the reduced costs may be used to move from the initial feasible solution to the optimal one. Slide 11 of 82 Transportation Algorithm Phase I - Minimum-Cost Method (simple and intuitive) • Step 1: Select the cell with the least cost. Assign to this cell the minimum of its remaining row supply or remaining column demand. • Step 2: Decrease the row and column availabilities by this amount and remove from consideration all other cells in the row or column with zero availability/demand. (If both are simultaneously reduced to 0, assign an allocation of 0 to any other unoccupied cell in the row or column before deleting both.) GO TO STEP 1. Slide 12 of 82 Transportation Algorithm Phase II - Stepping Stone Method • Step 1: For each unoccupied cell, calculate the reduced cost by the MODI method described below. Select the unoccupied cell with the most negative reduced cost. (For maximization problems select the unoccupied cell with the largest reduced cost.) If none, STOP. • Step 2: For this unoccupied cell generate a stepping stone path by forming a closed loop with this cell and occupied cells by drawing connecting alternating horizontal and vertical lines between them. Determine the minimum allocation where a subtraction is to be made along this path. Slide 13 of 82 Transportation Algorithm Phase II - Stepping Stone Method (continued) • Step 3: Add this allocation to all cells where additions are to be made, and subtract this allocation to all cells where subtractions are to be made along the stepping stone path. (Note: An occupied cell on the stepping stone path now becomes 0 (unoccupied). If more than one cell becomes 0, make only one unoccupied; make the others occupied with 0's.) GO TO STEP 1. Slide 14 of 82 Transportation Algorithm MODI Method (for obtaining reduced costs) Associate a number, ui, with each row and vj with each column. • Step 1: Set u1 = 0. • Step 2: Calculate the remaining ui's and vj's by solving the relationship cij = ui + vj for occupied cells. • Step 3: For unoccupied cells (i,j), the reduced cost = cij - ui - vj. Slide 15 of 82 Example 1: TP A transportation tableau is given below. Each cell represents a shipping route (which is an arc on the network and a decision variable in the LP formulation), and the unit shipping costs are given in an upper right hand box in the cell. D1 S1 S2 Demand 25 D2 D3 Supply 15 30 20 30 40 35 45 50 30 10 Slide 16 of 82 Example 1: TP Building Brick Company (BBC) has orders for 80 tons of bricks at three suburban locations as follows: Northwood — 25 tons, Westwood — 45 tons, and Eastwood — 10 tons. BBC has two plants, each of which can produce 50 tons per week. How should end of week shipments be made to fill the above orders given the following delivery cost per ton: Northwood Westwood Eastwood Plant 1 24 30 40 Plant 2 30 40 42 Slide 17 of 82 Example 1: TP Initial Transportation Tableau Since total supply = 100 and total demand = 80, a dummy destination is created with demand of 20 and 0 unit costs. Northwood Westwood Eastwood Dummy 24 30 40 0 30 40 42 0 Plant 1 Plant 2 Demand 25 45 10 Supply 50 50 20 Slide 18 of 82 Example 1: TP Least Cost Starting Procedure • Iteration 1: Tie for least cost (0), arbitrarily select x14. Allocate 20. Reduce s1 by 20 to 30 and delete the Dummy column. • Iteration 2: Of the remaining cells the least cost is 24 for x11. Allocate 25. Reduce s1 by 25 to 5 and eliminate the Northwood column. • Iteration 3: Of the remaining cells the least cost is 30 for x12. Allocate 5. Reduce the Westwood column to 40 and eliminate the Plant 1 row. • Iteration 4: Since there is only one row with two cells left, make the final allocations of 40 and 10 to x22 and x23, respectively. Slide 19 of 82 Example 1: TP Iteration 1 • MODI Method 1. Set u1 = 0 2. Since u1 + vj = c1j for occupied cells in row 1, then v1 = 24, v2 = 30, v4 = 0. 3. Since ui + v2 = ci2 for occupied cells in column 2, then u2 + 30 = 40, hence u2 = 10. 4. Since u2 + vj = c2j for occupied cells in row 2, then 10 + v3 = 42, hence v3 = 32. Slide 20 of 82 Example 1: TP Iteration 1 • MODI Method (continued) Calculate the reduced costs (circled numbers on the next slide) by cij - ui + vj. Unoccupied Cell (1,3) (2,1) (2,4) Reduced Cost 40 - 0 - 32 = 8 30 - 24 -10 = -4 0 - 10 - 0 = -10 Slide 21 of 82 Example 1: TP Iteration 1 Tableau Plant 1 Plant 2 vj Northwood Westwood Eastwood Dummy 5 30 +8 40 20 0 40 40 10 42 -10 0 25 24 -4 30 24 30 32 ui 0 10 0 Slide 22 of 82 Example 1: TP Iteration 1 • Stepping Stone Method The stepping stone path for cell (2,4) is (2,4), (1,4), (1,2), (2,2). The allocations in the subtraction cells are 20 and 40, respectively. The minimum is 20, and hence reallocate 20 along this path. Thus for the next tableau: x24 = 0 + 20 = 20 (0 is its current allocation) x14 = 20 - 20 = 0 (blank for the next tableau) x12 = 5 + 20 = 25 x22 = 40 - 20 = 20 The other occupied cells remain the same. Slide 23 of 82 Example 1: TP Iteration 2 • MODI Method The reduced costs are found by calculating the ui's and vj's for this tableau. 1. Set u1 = 0. 2. Since u1 + vj = cij for occupied cells in row 1, then v1 = 24, v2 = 30. 3. Since ui + v2 = ci2 for occupied cells in column 2, then u2 + 30 = 40, or u2 = 10. 4. Since u2 + vj = c2j for occupied cells in row 2, then 10 + v3 = 42 or v3 = 32; and, 10 + v4 = 0 or v4 = -10. Slide 24 of 82 Example 1: TP Iteration 2 • MODI Method (continued) Calculate the reduced costs (circled numbers on the next slide) by cij - ui + vj. Unoccupied Cell (1,3) (1,4) (2,1) Reduced Cost 40 - 0 - 32 = 8 0 - 0 - (-10) = 10 30 - 10 - 24 = -4 Slide 25 of 82 Example 1: TP Iteration 2 Tableau Plant 1 Plant 2 vj Northwood Westwood Eastwood Dummy 25 30 +8 40 +10 0 20 40 10 42 20 0 25 24 -4 30 24 30 36 ui 0 10 -6 Slide 26 of 82 Example 1: TP Iteration 2 • Stepping Stone Method The most negative reduced cost is = -4 determined by x21. The stepping stone path for this cell is (2,1),(1,1),(1,2),(2,2). The allocations in the subtraction cells are 25 and 20 respectively. Thus the new solution is obtained by reallocating 20 on the stepping stone path. Thus for the next tableau: x21 = 0 + 20 = 20 (0 is its current allocation) x11 = 25 - 20 = 5 x12 = 25 + 20 = 45 x22 = 20 - 20 = 0 (blank for the next tableau) The other occupied cells remain the same. Slide 27 of 82 Example 1: TP Iteration 3 • MODI Method The reduced costs are found by calculating the ui's and vj's for this tableau. 1. Set u1 = 0 2. Since u1 + vj = c1j for occupied cells in row 1, then v1 = 24 and v2 = 30. 3. Since ui + v1 = ci1 for occupied cells in column 2, then u2 + 24 = 30 or u2 = 6. 4. Since u2 + vj = c2j for occupied cells in row 2, then 6 + v3 = 42 or v3 = 36, and 6 + v4 = 0 or v4 = -6. Slide 28 of 82 Example 1: TP Iteration 3 • MODI Method (continued) Calculate the reduced costs (circled numbers on the next slide) by cij - ui + vj. Unoccupied Cell (1,3) (1,4) (2,2) Reduced Cost 40 - 0 - 36 = 4 0 - 0 - (-6) = 6 40 - 6 - 30 = 4 Slide 29 of 82 Example 1: TP Iteration 3 Tableau Since all the reduced costs are non-negative, this is the optimal tableau. Plant 1 Plant 2 vj Northwood Westwood Eastwood Dummy 45 30 +4 40 +6 0 +4 40 10 42 20 0 5 24 20 30 24 30 36 ui 0 6 -6 Slide 30 of 82 Example 1: TP Optimal Solution From Plant 1 Plant 1 Plant 2 Plant 2 To Amount Cost Northwood 5 120 Westwood 45 1,350 Northwood 20 600 Eastwood 10 420 Total Cost = $2,490 Slide 31 of 82 Example 2: TP Des Moines (100 units capacity) Albuquerque (300 units Req.) Cleveland Boston (200 (200 units units req.) Req.) Evansville (300 units capacity) Fort Lauderdale (300 units capacity) Slide 32 of 82 Example 2: TP To (Destination) From Albuquerque (Sources) Des Moines $5 Boston Cleveland $4 $3 Evansville $8 $4 $3 Fort Lauderdale $9 $7 $5 Slide 33 of 82 Example 2: TP Factory To From Albuquerque Boston Cleveland capacity Des Moines Evansville 5 4 3 100 8 4 3 300 Fort Lauderdale Warehouse requirement 9 7 5 300 300 200 200 700 Slide 34 of 82 Example 2: TP What is the initial solution? • Since we want to minimize the cost, it is reasonable to “be greedy” and start at the cheapest cell ($3/unit) while shipping as much as possible. This method of getting the initial feasible solution is called the leastcost rule • Any ties are broken arbitrarily. (Des Moines to Cleveland - $3) (Evansville to Cleveland - $3) Let’s start ad cell 1-3 (Des Moines to Cleveland) • In making the flow assignments make sure not to exceed the capacities and demands on the margins! Slide 35 of 82 Example 2: TP Factory To From Albuquerque Boston Cleveland capacity Des Moines Evansville 5 8 4 3 300 Fort Lauderdale Warehouse requirement 9 7 5 300 300 4 200 Start +100 200 3 100 0 700 100 Slide 36 of 82 Example 2: TP Factory To From Albuquerque Des Moines Evansville Fort Lauderdale Warehouse requirement Boston 5 Cleveland 4 capacity 3 +100 300 8 4 9 7 200 +100 200 100 100 0 3 300 5 300 0 200 700 Slide 37 of 82 Example 2: TP Factory To From Albuquerque Des Moines Evansville Fort Lauderdale Warehouse requirement Boston 5 Cleveland 4 capacity 3 +100 8 4 +200 9 300 +100 7 200 0 200 100 100 0 3 300 0 5 300 0 200 700 Slide 38 of 82 Example 2: TP Factory To From Albuquerque Des Moines Evansville Fort Lauderdale Warehouse requirement Boston 5 Cleveland 4 capacity 3 +100 8 9 +300 300 4 +200 0 +100 7 200 0 200 100 100 0 3 300 0 5 300 0 200 0 700 Slide 39 of 82 Example 2: TP The initial feasible solution via the least-cost rule is: • Ship 100 units from Des Moines to Cleveland • Ship 100 units from Evansville to Cleveland • Ship 200 units from Evansville to Boston • Ship 300 units from Fort Lauderdale to Albuquerque The total cost of this solution is: • 100(3) + 100(3) + 200(4) + 300(9) = $4,100 Is the current solution optimal? • Perhaps, but we are not sure. Hence, some more work is needed. Slide 40 of 82 Example 2: TP The cells that have a number in them are referred to as basic cells (or basic variables) • In general, all basic variables are strictly positive • When at least one basic variable is equal to zero, the corresponding solution is called degenerate • When a solution is degenerate, exercise caution in using sensitivity reports Slide 41 of 82 Example 2: TP How many basic variables (cells) should there be in the transportation tableau? • Answer: (R+C-1), where R = number of rows and C = number of columns. Here, (R+C-1) = 3+3-1 = 5 What are they (there are 4 of them)? • Ship 100 units from Des Moines to Cleveland • Ship 100 units from Evansville to Cleveland • Ship 200 units from Evansville to Boston • Ship 300 units from Fort Lauderdale to Albuquerque Slide 42 of 82 Example 2: TP Is this solution degenerate? • Answer: Yes, because (R+C-1) = 3+3-1 = 5 > 4 • Hence, we can arbitrarily make (5-4) = 1 variable which is at level zero basic. • Let us make Des Moines to Albuquerque a basic variable at level zero How do we determine if the current solution is optimal? • Let us price currently nonbasic variables (cells), which are all at level zero using the stepping stone algorithm Slide 43 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 0 300 3 100 3 300 5 300 +100 8 +300 capacity +200 9 4 +100 7 200 200 700 Slide 44 of 82 Example 2: TP Evansville – Albuquerque: • 8–3+3–5=3>0 Slide 45 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 0 300 3 100 3 300 5 300 +100 8 +300 capacity +200 9 4 +100 7 200 200 700 Slide 46 of 82 Example 2: TP Des Moines - Boston: • 4–3+3-4=0 Slide 47 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 0 300 3 100 3 300 5 300 +100 8 +300 capacity +200 9 4 +100 7 200 200 700 Slide 48 of 82 Example 2: TP Fort Lauderdale - Boston: • 7 – 9 + 5 - 3 + 3 – 4 = -1 < 0 Slide 49 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 0 300 3 100 3 300 5 300 +100 8 +300 capacity +200 9 4 +100 7 200 200 700 Slide 50 of 82 Example 2: TP Fort Lauderdale - Cleveland: • 5 –29 + 5 - 3 = -2 < 0 Slide 51 of 82 Example 1: TP The objective function improvement potentials for the nonbasic variables are: • Evansville – Albuquerque: 3 > 0 • Des Moines - Boston: 0 = 0 • Fort Lauderdale - Boston: -1 < 0 • Fort Lauderdale - Cleveland: -2 < 0 The largest improvement (here: reduction in cost) in the objective function can be achieved by increasing shipments from Fort Lauderdale to Cleveland What i2 the limit on the increase? Slide 52 of 82 Example 2 TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 0 +K 300 3 100 3 300 5 300 +100 -K 8 +300 -K capacity +200 9 4 7 200 +100 +K 200 700 Slide 53 of 82 Example 2: TP If we increase shipments from Fort Lauderdale to Cleveland by K, we must reduce shipments in the basic cells in the same row and column so that the totals on the margins remain the same Clearly, because negative quantities cannot be shipped, we must impose that: • K >= 0 (no problem) • 300 – K >= 0 (K <= 300) • 0 + K >= 0 (no problem) • 100 – K >=0 (K <=100) Hence, let K = 100 The new basis becomes: Slide 54 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 capacity 3 100 3 300 5 300 +100 8 +200 300 +200 9 4 7 200 +100 +100 200 700 Slide 55 of 82 Example 2: TP Observe that the number of basic variables (cells) is equal to (R+C-1) = 5. Hence, the current basic solution is feasible and not degenerate Also observe that Des Moines – Cleveland left the basis while Fort Lauderdale – Cleveland entered the basis (one for one interchange) Is the current solution optimal? • Let us price the non-basic variables (cells): Slide 56 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 capacity 3 100 3 300 5 300 +100 8 +200 300 +200 9 4 7 200 +100 +100 200 700 Slide 57 of 82 Example 2: TP Evansville - Albuquerque: • 8–3+5–9=1>0 Slide 58 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 capacity 3 100 3 300 5 300 +100 8 +200 300 +200 9 4 7 200 +100 +100 200 700 Slide 59 of 82 Example 2: TP Des Moines - Boston: • 4–5+9–5+3–4=2>0 Slide 60 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 capacity 3 100 3 300 5 300 +100 8 +200 300 +200 9 4 7 200 +100 +100 200 700 Slide 61 of 82 Example 2: TP Fort Lauderdale - Boston: • 7–5+3-4=1>0 Slide 62 of 82 Example 2: TP Factory To From Des Moines Evansville Fort Lauderdale Warehouse requirement Albuquerque Boston 5 Cleveland 4 capacity 3 100 3 300 5 300 +100 8 +200 300 +200 9 4 7 200 +100 +100 200 700 Slide 63 of 82 Example 2: TP Des Moines - Cleveland: • 3–5+9-5=2>0 Slide 64 of 82 Example 2: TP The objective function improvement potentials for the nonbasic variables are: • Evansville - Albuquerque: 1 > 0 • Des Moines - Boston: 2 > 0 • Fort Lauderdale - Boston: 1 > 0 • Des Moines - Cleveland: 2 > 0 Since all improvement potentials are positive, it is not possible to achieve further improvement (here: reduction in cost) in the objective function Hence, the current solution is optimal Slide 65 of 82 Example 2: TP The final optimal (and not degenerate) solution is: • Ship 100 units from Des Moines to Albuquerque • Ship 200 units from Fort Lauderdale to Albuquerque • Ship 200 units from Evansville to Boston • Ship 100 units from Evansville to Cleveland • Ship 100 units from Fort Lauderdale to Cleveland The total cost of this solution is: • 100(5) + 200(9) + 200(4) + 100(3) + 100(5)= $3,900 Slide 66 of 82 Example 2: TP via LP In our example the LP formulation is: Min z = 5 x11 + 4x12 + 3x13 + 8 x21 + 4x22 + 3x23 + 9 x31 + 7x32 + 5x33 s.t. x11 + x12 + x13 <= 100 (row 1) x21 + x22 + x23 <= 300 (row 2) x31 + x32 + x33 <= 300 (row 3) x11 + x21 + x31 >= 300 (column 1) x12 + x22 + x32 >= 200 (column 2) x31 + x32 + x33 >= 200 (column 3) xij >= 0 for i = 1, 2, 3 and j = 1, 2, 3 (nonnegativity) Slide 67 of 82 Example 2: TP via LP The solver formulation and solution is: Example 1 Shipping costs: Shipping quantities: Total shipping cost: s.t. Des Moines supply: Evansville supply: Fort Lauderdale supply: Albuquerque demand: Boston demand: Cleveland demand: nonnegativity: 5 100 3900 4 0 3 8 0 -3.6E-15 1 0 0 1 0 0 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 1 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 1 0 0 0 0 0 4 200 3 100 9 200 7 0 0 1 0 0 1 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 1 0 5 100 decision cells objective function 0 100 <= 0 300 <= 1 300 <= 0 300 >= 0 200 >= 1 200 >= 0 100 >= 0 0 >= 0 0 >= 0 -3.6E-15 >= 0 200 >= 0 100 >= 0 200 >= 0 0 >= 1 100 >= 100 300 300 300 200 200 0 0 0 0 0 0 0 0 0 Slide 68 of 82 Example 2: TP via LP The solver answer report is: Microsoft Excel 9.0 Answ er Report Worksheet: [Example 1 - TP via LP.xls]Sheet1 Report Created: 2/9/00 12:12:55 PM Target Cell (Min) Cell $B$5 WBMIN Adjustable Cells Cell $B$4 Shipping $C$4 Shipping $D$4 Shipping $E$4 Shipping $F$4 Shipping $G$4 Shipping $H$4 Shipping $I$4 Shipping $J$4 Shipping Name Name quantities: quantities: quantities: quantities: Example 1 quantities: quantities: quantities: quantities: quantities: Constraints Cell Name $K$10 Fort Lauderdale supply: $K$8 Des Moines supply: $K$12 Boston demand: $K$9 Evansville supply: $K$11 Albuquerque demand: $K$13 Cleveland demand: $K$14 nonnegativity: $K$15 $K$16 $K$17 $K$18 $K$20 $K$21 $K$22 $K$19 Original Value 3900 Final Value 3900 Original Value 100 0 0 -3.55271E-15 200 100 200 0 100 Final Value 100 0 0 -3.55271E-15 200 100 200 0 100 Cell Value 300 100 200 300 300 200 100 0 0 -3.55271E-15 200 200 0 100 100 Formula $K$10<=$M$10 $K$8<=$M$8 $K$12>=$M$12 $K$9<=$M$9 $K$11>=$M$11 $K$13>=$M$13 $K$14>=$M$14 $K$15>=$M$15 $K$16>=$M$16 $K$17>=$M$17 $K$18>=$M$18 $K$20>=$M$20 $K$21>=$M$21 $K$22>=$M$22 $K$19>=$M$19 Status Slack Binding 0 Binding 0 Binding 0 Binding 0 Binding 0 Binding 0 Not Binding 100 Binding 0 Binding 0 Binding 0 Not Binding 200 Not Binding 200 Binding 0 Not Binding 100 Not Binding 100 Slide 69 of 82 Example 2: TP via LP The solver sensitivity report is: Microsoft Excel 9.0 Sensitivity Report Worksheet: [Example 1 - TP via LP.xls]Sheet1 Report Created: 2/9/00 12:12:55 PM Adjustable Cells Cell $B$4 $C$4 $D$4 $E$4 $F$4 $G$4 $H$4 $I$4 $J$4 Shipping Shipping Shipping Shipping Shipping Shipping Shipping Shipping Shipping Name quantities: quantities: quantities: quantities: Example 1 quantities: quantities: quantities: quantities: quantities: Final Value Reduced Gradient 100 0 0 -3.55271E-15 200 100 200 0 100 0 0 0 0 0 0 0 0 0 Constraints Cell $K$10 $K$8 $K$12 $K$9 $K$11 $K$13 $K$14 $K$15 $K$16 $K$17 $K$18 $K$20 $K$21 $K$22 $K$19 Name Fort Lauderdale supply: Des Moines supply: Boston demand: Evansville supply: Albuquerque demand: Cleveland demand: nonnegativity: Final Value 300 100 200 300 300 200 100 0 0 -3.55271E-15 200 200 0 100 100 Lagrange Multiplier 0 -4 6 -2 9 5 0 1.999998689 2.00000006 0.999999642 0 0 0.999998927 0 0 Slide 70 of 82 Example 2: TP via LP The solver limits report is: Microsoft Excel 9.0 Limits Report Worksheet: [Example 1 - TP via LP.xls]Sheet1 Report Created: 2/9/00 12:12:55 PM Cell $B$5 WBMIN Cell $B$4 $C$4 $D$4 $E$4 $F$4 $G$4 $H$4 $I$4 $J$4 Target Name Adjustable Name Shipping quantities: Shipping quantities: Shipping quantities: Shipping quantities: Example 1 Shipping quantities: Shipping quantities: Shipping quantities: Shipping quantities: Shipping quantities: Value 3900 Value 100 0 0 -3.55271E-15 200 100 200 0 100 Lower Limit 100 0 0 -3.55271E-15 200 100 200 0 100 Target Result 3900 3900 3900 3900 3900 3900 3900 3900 3900 Upper Limit 100 0 0 -3.55271E-15 200 100 200 0 100 Target Result 3900 3900 3900 3900 3900 3900 3900 3900 3900 Slide 71 of 82 Example 3: Tropicsun (TP via LP) Tropicsun is a grower of oranges with locations in the cities of Mt. Dora, Eustis and Clermont. Tropicsun currently has 275,000 bushels of citrus at the grove in Mt. Dora; 400,000 bushels in Eustis; and 300,000 bushels in Clermont. The citrus processing plants are located in Ocala (capacity of 200,000 bushels), Orlando (600,000 bushels) and Leesburg (225,000 bushels). Tropicsun contracts with a trucking company to transport its fruit, which charges a flat rate for every mile that each bushel of fruit must be transported. Observe that the problem is not balanced, since the total of the fruit supplies (275,000 + 400,000 + 300,000 = 975,000) is not equal to the total of the capacities (200,000 + 600,000 + 225,000 = 1,025,000). The difference of 50,000 bushels will be assigned to a dummy source, which represents unutilized capacity. The distances (in miles) between the groves and processing plants are as follows: Slide 72 of 82 Example 3: Tropicsun (TP via LP) Distances (in miles) between groves and plants Grove Mt. Dora Eustis Clermont Ocala 21 35 55 Orlando 50 30 20 Leesburg 40 22 25 Slide 73 of 82 Example 3: TP via LP : Tropicsun Supply Groves Distances (in miles) Capacity 21 Mt. Dora 275,000 Processing Plants 1 50 Ocala 4 200,000 40 35 400,000 30 Eustis 2 Orlando 600,000 5 22 55 20 Clermont 300,000 3 25 Leesburg 6 225,000 Slide 74 of 82 Example 3: Defining the Decision Variables Xij = # of bushels shipped from node i to node j Specifically, the nine decision variables are: X14 = # of bushels shipped from Mt. Dora (node 1) to Ocala (node 4) X15 = # of bushels shipped from Mt. Dora (node 1) to Orlando (node 5) X16 = # of bushels shipped from Mt. Dora (node 1) to Leesburg (node 6) X24 = # of bushels shipped from Eustis (node 2) to Ocala (node 4) X25 = # of bushels shipped from Eustis (node 2) to Orlando (node 5) X26 = # of bushels shipped from Eustis (node 2) to Leesburg (node 6) X34 = # of bushels shipped from Clermont (node 3) to Ocala (node 4) X35 = # of bushels shipped from Clermont (node 3) to Orlando (node 5) X36 = # of bushels shipped from Clermont (node 3) to Leesburg (node 6) Slide 75 of 82 Example 3: Defining the Objective Function Minimize the total number of bushel-miles. MIN: 21X14 + 50X15 + 40X16 + 35X24 + 30X25 + 22X26 + 55X34 + 20X35 + 25X36 Slide 76 of 82 Example 3: Defining the Constraints Capacity constraints } Ocala } Orlando } Leesburg X14 + X24 + X34 <= 200,000 X15 + X25 + X35 <= 600,000 X16 + X26 + X36 <= 225,000 Supply constraints X14 + X15 + X16 = 275,000 X24 + X25 + X26 = 400,000 X34 + X35 + X36 = 300,000 } Mt. Dora } Eustis } Clermont Nonnegativity conditions Xij >= 0 for all i and j Slide 77 of 82 Example 3: Solver Formulation Tropicsun Grove Mt. Dora Eustis Clermont Distances From Groves to Plant at: Ocala Orlando Leesburg 21 50 40 35 30 22 55 20 25 Grove Mt. Dora Eustis Clermont Received Capacity Bushels Shipped From Groves to Plant at: Ocala Orlando Leesburg 0 0 0 0 0 0 0 0 0 0 0 0 200,000 600,000 225,000 Total Distance (in bushel-miles): Bushels Shipped 0 0 0 Bushels Available 275,000 400,000 300,000 0 Slide 78 of 82 Example 3: Solver Solution Tropicsun Grove Mt. Dora Eustis Clermont Distances From Groves to Plant at: Ocala Orlando Leesburg 21 50 40 35 30 22 55 20 25 Grove Mt. Dora Eustis Clermont Received Capacity Bushels Shipped From Groves to Plant at: Ocala Orlando Leesburg 200,000 0 75,000 0 250,000 150,000 0 300,000 0 200,000 550,000 225,000 200,000 600,000 225,000 Total Distance (in bushel-miles): Bushels Shipped 275,000 400,000 300,000 Bushels Available 275,000 400,000 300,000 24,000,000 Slide 79 of 82 Example 4: The Sentry Lock Corporation Slide 80 of 82 Example 4: Solver Formulation Sentry Lock Corp. Plants Macon Louisville Detroit Phoenix Plants Macon Louisville Detroit Phoenix Total Shipped Demand Min Shipped Total Cost Tacoma $2.50 $1.85 $2.30 $1.90 Tacoma 0 600 400 5800 6800 8500 6800 $3,011,360 San Diego $2.75 $1.90 $2.25 $0.90 Unit Shipping Costs to Distribution Center in: Dallas Denver St. Louis $1.75 $2.00 $2.10 $1.50 $1.60 $1.00 $1.85 $1.25 $1.50 $1.60 $1.75 $2.00 Tampa $1.80 $1.90 $2.25 $2.50 Unit Production Baltimore Cost $1.65 $35.50 $1.85 $37.50 $2.00 $39.00 $2.65 $36.25 San Diego 0 0 0 14200 14200 14500 11600 Quantity Shipped to Distribution Center in: Dallas Denver St. Louis 0 0 0 0 0 14400 10800 12600 0 0 0 0 10800 12600 14400 13500 12600 18000 10800 10080 14400 Tampa 12000 0 0 0 12000 15000 12000 Total Baltimore Produced Capacity 6000 18000 18000 0 15000 15000 1200 25000 25000 0 20000 20000 7200 9000 7200 Minimize: B23 By chaning: B15:H18 Subject to: I15:I18=J15:J18 B19:H19<=B20:H20 B19:H19>=B21:H21 B15:H18>=0 Slide 81 of 82 The End of Chapter 2B Slide 82 of 82