Transcript Profile Document ( PPT Format )

Casting to Perfection
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2010 CPC (P) LTD Design – ANGLER technologies
Company Profile
• Established in the year 1946, CPC is today a leading manufacturer & exporter of Grey
Iron / SG Iron castings & machined components
• Being a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in
manufacturing of most intricate castings & machined components
• Our products can be used in wide range of diversified industry verticals including
automobile, agriculture, valves, pumps, motors & general engineering Industries
• With rich industrial experience, we supply products that are in compliance to
international standards and clients' specifications
Our Vision
• To become reliable, competitive and responsive supplier of Iron castings and
components
2010 CPC (P) LTD Design – ANGLER technologies
Geographical Advantage
• The foundry is located in Coimbatore, one of the major industrial hubs for engineering activities with special emphasis on
castings and machined components
• Strategically positioned at South India's Manchester, the city is well connected by road, rail and air to all major metros both
nationally and internationally
• An ideal place for foundries where skilled people having sound knowledge in foundry technology are available in abundance
2010 CPC (P) LTD Design – ANGLER technologies
Our Strength
• Complex shape & size castings with close dimensional tolerance can be easily casted
• Using premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with
international quality standards
• Continual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight
helped us to deliver castings and machined components that increases productivity level besides offering better surface finish
• Periodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step ahead
of its competitors
• With no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI
2010 CPC (P) LTD Design – ANGLER technologies
Manufacturing Facilities
• The foundry is spread across a landscape of 29000 sq.mts. having build-up area of 14000 sq.mts
• CPC has a modern foundry & well equipped machine shop with wide range of technically advanced machines
• With cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with maximum
dimensional accuracy
• Around 600 employees form the backbone of CPC (P) Ltd
2010 CPC (P) LTD Design – ANGLER technologies
Pudukkottai Unit
2010 CPC (P) LTD Design – ANGLER technologies
Pudukkottai Unit
• To meet the ongoing industrial demands, CPC has started running a new modern foundry unit at Pudukkottai to produce
6, 000 MT of castings per annum
• With an future enhancement of additional melting capacity, our Pudukottai unit is all set to produce 16, 000 MT of castings
per annum
• It is easily accessible by road, rail, air.
• It is 250 Km from Coimbatore unit & 40 Km from Trichy airport
2010 CPC (P) LTD Design – ANGLER technologies
Our Team
• Our asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the
industry
• We carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many
innovative products and services
2010 CPC (P) LTD Design – ANGLER technologies
Sales
• Since inception, CPC ‘s record of high quality and better customer service
resulted in rapid growth of its business
• We have supplied 9,600 MT of castings per annum, out of which 6,000 MT
of castings are supplied in machined condition
• With an export business of Rs.400 Millions to several well reputed OEM’s
across the globe including Europe, America, Australia, Canada, North Africa
and Far East, our company's yearly turnover has reached over Rs. 600
Millions
• With the addition of our Pudukottai Foundry the capacity is likely to reach
16,000 tonnes by the year 2010 and the turn over is likely to reach Rs.1 Billion.
2010 CPC (P) LTD Design – ANGLER technologies
Pattern Shop
• Our well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of
castings that meets the customer’s requirements
• The patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun Metal
• The pattern equipments are maintained in good condition and stored in shelves with specific identification
• Part of the operations are outsourced
• Software used in pattern development are solid modeling – Pro E, thermal analysis – Magma
2010 CPC (P) LTD Design – ANGLER technologies
Pattern Shop
2010 CPC (P) LTD Design – ANGLER technologies
Moulding & Sand Plant – Coimbatore Unit
• A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and Kuttner
sand cooling plant coupled with 2 nos each of 500 kg batch capacity High Speed Mixer
• High Speed Intensive Mixer ensures uninterrupted supply of quality sand to the moulding lines
• Mechanical handling of the boxes, closing of the boxes with mould closing unit and pallet car track with pneumatic pushers
eliminates human errors and ensures accurate and quality moulds
2010 CPC (P) LTD Design – ANGLER technologies
Moulding & Sand Plant – Pudukottai Unit
• A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand
cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich Mixer
Moulding
Sand Plant
2010 CPC (P) LTD Design – ANGLER technologies
Moulding Machine & Box details – Coimbatore Unit
Moulding Box
Grey Iron
Grades
FG 150, FG
220, FG
260,
FG 300 and
Ductile Iron
Depth
Weight
Moulds
/Hour
Pattern Type
Machine Type
15.00
60
AL, CI
10.00
20.00
40
AL, CI
Arpa 300 BMD
Simultaneous Jolt Squeeze
2 Pairs
150
20.00
35.00
30
AL, CI
275
275
35.00
100.00
15
AL, CI
150
300
100.00
10.00
10
AL, CI
Length
mm
Width
mm
Cope mm
Drag mm
Min kg
Max kg
400
520
120
120
0.50
400
520
175
175
650
650
150
650
650
650
650
Arpa 450 BMD
Simultaneous Jolt Squeeze
1 Pair
Moulding Machine & Box details – Pudukottai Unit
Moulding Box
Grey Iron
Grades
FG 150, FG
220, FG
260,
FG 300 and
Ductile Iron
Length
mm
1000
735
Depth
Weight
Width mm
Cope mm
Drag mm
Min kg
Max kg
Moulds
/Hour
800
300
350
70
200
10
AL, CI
585
200
200
35
100
25
AL, CI
Pattern Type
Machine Type
Arpa 900 Simultaneous Jolt
Squeeze 1 Pairs
Arpa 450 Simultaneous Jolt
Squeeze 1 Pair
2010 CPC (P) LTD Design – ANGLER technologies
Core Shop – Coimbatore Unit
• Well-equipped core shop fabricates cores in cold box, oil sand, no bake, CO2 and shell
• CPC produces any complex shaped core with maximum dimensional accuracy
Type of Core
Processes
Limitation
Quantity
Oil Sand
Oil sand Process
1 kg – 10 kgs
4 Electric Ovens
CO2
CO2 Process
10 kgs & above
-
Shell Core
Core Shooter
1 kg – 2 kgs
3 Nos
Cold Box
Cold Box Core Shooter
10 kgs – 15 kgs
4 Nos
2010 CPC (P) LTD Design – ANGLER technologies
Core Shop Facilities – Pudukottai Unit
Type of Core
Processes
Limitation
Quantity
CO2
CO2 Process
10 kgs & above
-
Cold Box
Cold Box Core Shooter
10 kgs – 20 kgs
1 No.
2010 CPC (P) LTD Design – ANGLER technologies
Melting Furnaces – Coimbatore Unit
The available melting units are:
• One 1.5 Mega Watts 2 tonnes dual track medium frequency induction
furnace
• Two ASEA Brown Boweri 563 KVA Main frequency induction furnaces of 2
tonnes capacity, with a melting rate of 500 Kgs / Hr
Melting Furnaces – Pudukottai Unit
The available melting units are:
• One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction
furnace
2010 CPC (P) LTD Design – ANGLER technologies
Melting facilities – Coimbatore Unit
Type of Unit
Melt /Day
Metal Type
Quantity
Induction
50 Tons / Day
Grey Cast Iron
Ductile Iron
3 Nos and 4 Crucibles
Melting facilities – Pudukottai Unit
Type of Unit
Melt /Day
Metal Type
Quantity
Induction
35 Tons / Day
Grey Cast Iron
Ductile Iron
1 No. and 2 Crucibles
2010 CPC (P) LTD Design – ANGLER technologies
Fettling
• Fettling department is fully equipped with shot blasting facilities and all necessary auxiliaries
• It consists of one 72” dia Twin Table, one 96” dia Twin Table, hanger type Shot Blasting Machines, electrical and pneumatic
equipments in both Coimbatore and Pudukottai Units.
2010 CPC (P) LTD Design – ANGLER technologies
Paint Shop
• Our well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour as
specified by the customer
2010 CPC (P) LTD Design – ANGLER technologies
Packing
• Our packing section is well equipped with facilities to do packing as per customers requirement
2010 CPC (P) LTD Design – ANGLER technologies
Machine Shop – Unit I
• Fortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the castings
to the specified dimensional tolerances
• Excellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shop
• A standards room is available to calibrate all the gauges and instruments used in the operations
2010 CPC (P) LTD Design – ANGLER technologies
Machine Shop – Unit I
Type
Make
Quantity
CNC Horizontal Machining Center
Mazak
1 No.
CNC Drill & Tap Center
Leadwell
1 No.
CNC Horizontal Turning Center
Femco, Hwacheon
6 Nos
CNC Vertical Turning Center
Hwacheon, Daewoo
5 Nos
Centre Lathes
HMT, MKL, TOS
16 Nos
Milling Machines
4 Vertical + 2 Horizontal
6 Nos
Drilling Machines
12 Radial + 9 Pedestal + 3 Bench
24 Nos
Drilling Machine
3 Spindle Gang type
1 No
Balancing Machine
ABRO dynamic vertical balancing M/C
3 Nos
Cylindrical Grinding Machine
HMT
1 No
Tapping Machine
DESAI
2 Nos
2010 CPC (P) LTD Design – ANGLER technologies
Machine Shop – Unit I
2010 CPC (P) LTD Design – ANGLER technologies
Machine Shop – Unit II
• Incepted in 2004 with state-of-the-art machineries, we are all set to meet the increasing demands in the foundry industry for
fully machined components as well as sub-assembly requirements
Type
Make
Horizontal Machining Center
Moriseiki NH 4000 DCG
Vertical Machining Center
Moriseiki NV 5000 A/40, Moriseiki MV Junior
Drill Tap Center
Brother TC S2A
Drilling Machine
Batliboi (Radial)
2010 CPC (P) LTD Design – ANGLER technologies
Machine Shop – Unit II
• After the completion of machining process, the machined parts are forwarded to our in-house conveyerised paint shop where
they undergo a primer painting with heating system of any colour as specified by the customer.
• Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept
ready for dispatch.
2010 CPC (P) LTD Design – ANGLER technologies
Laboratory
• Our testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest
satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term
relationship with our clients.
Some of our testing equipments include:
• Bruker Quantron Q6- Columbus 20 Elements Spectral
Analyser,
• 40 Ton UTM
• BHN Tester
• Carbide Slip Gauges
• Rockwell Hardness Tester
• Co-ordinate Measuring Machine DEA
• Image Analyser & Calibration Facilities.
• Wet Analysis Lab
• Sand Lab
• Trimos -for verifying all the gauges for their tolerances
• Profile Projector
• Sylvac - for checking the dial gauges and verniers.
2010 CPC (P) LTD Design – ANGLER technologies
Lab Photos
2010 CPC (P) LTD Design – ANGLER technologies
Gear Box Housings
2010 CPC (P) LTD Design – ANGLER technologies
Flywheel - Passengers Car
2010 CPC (P) LTD Design – ANGLER technologies
Fly Wheels – Trucks
2010 CPC (P) LTD Design – ANGLER technologies
Pulleys & Hub
2010 CPC (P) LTD Design – ANGLER technologies
Pump Parts
2010 CPC (P) LTD Design – ANGLER technologies
Pump Casting - Process Pumps
2010 CPC (P) LTD Design – ANGLER technologies
Manifolds – Tractor
2010 CPC (P) LTD Design – ANGLER technologies
Gear Box & Hydraulic Parts
2010 CPC (P) LTD Design – ANGLER technologies
Valve Parts
2010 CPC (P) LTD Design – ANGLER technologies
Sub - Assemblies
2010 CPC (P) LTD Design – ANGLER technologies
Quality Systems
• Our Quality Management System has been the cornerstone for our success in the international market
• The entire quality assurance system is based on ISO 9001:2008 standards
• Strict inspection procedures are implemented in every stage of production from raw material to end product
• We at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the
customer
• To accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every
activity of our organization in order to achieve quality
• Our Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to ensure
that all is well on the quality front
• We always welcome quality surveillance from our valued customers for continual improvements
• Maintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of
castings before dispatch guarantee quality
2010 CPC (P) LTD Design – ANGLER technologies
Quality Policy
• Our Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology,
improving productivity and focusing on the customer
• Our priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our
customers are reflected in the certifications conferred on us
• It is our continuous pursuit to excel that enables us to set standards as well as to achieve them
• Our company activities and Quality systems are accredited to a number of national and international standard quality
certificates and license as follows:
2010 CPC (P) LTD Design – ANGLER technologies
Environment Friendly Facilities
• CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the
foundry
• With a green belt, CPC is constantly thriving to be an environment friendly unit
• CPC holds requisite approvals from the state and central pollution control boards
2010 CPC (P) LTD Design – ANGLER technologies
Recognition
• Best Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai (3
Times)
• Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry men
• Best Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter
2010 CPC (P) LTD Design – ANGLER technologies
Clients
• We cater to a huge number of domestic and international customers in diversified fields
• With overwhelming response received from our esteemed clients, we manufacture better quality products and strive for
better customer service
• We have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in
both domestic and international markets
Some of our esteemed domestic customers
Customer Name
Place
Name of the parts manufactured
Addison and Co Ltd
Chennai
Tractor
Bonfiglioli Transmissions Pvt Ltd
Chennai
Gear Box
New Holland Fiat (India) Pvt Ltd
Delhi
PTO
Graziano Trasmissioni India Pvt Ltd
Delhi
Hydraulic
Same Deutz Fahr India Pvt Ltd
Chennai
Tractor
Ingersoll Rand India Ltd
Ahamedabad
Compressor
V S T Tillers Tractors Ltd
Bangalore
Tiller
Mather & Platt Pumps Ltd
Pune
Pump
2010 CPC (P) LTD Design – ANGLER technologies
Some of our esteemed Export customers
Customer Name
Country
Name of the parts manufactured
Lombardini Fabrica Italiana Motori
Italy
Engine
Comer Industries
Italy
Gear Box for Tractor implements
Rossi Motori SPA
Italy
Gear Box
Caprari
Italy
Pump
ITT
Italy & USA
Pump & Valve
Flowserve
France, Germany, Australia & USA
Pump & Valve
Wilo
France, Germany & Korea
Pump
Class
France & Germany
Tractor
Spirax
France
Valve
GHH
Germany
Compressor
Armstrong Limited
Canada & UK
Pump
Cornell Pump Company
USA
Pump
Ingersoll Rand Co
USA
Compressor
Mono Pumps
UK, Australia & China
Pump
Smadia
Moroco
Pump
Karui
Japan
Pump
2010 CPC (P) LTD Design – ANGLER technologies
Thank you very much for your kind attention!
We look forward to working with you
Contact Us
Mr. Aditya Balasundaram
Mr.K. Hariharan
Executive Director
General Manager
Email ID: [email protected]
Email ID: [email protected]