Transcript Foundries
BUSINESS GUIDE Foundries www.agoria.be AGORIA, THE TECHNOLOGY INDUSTRY ASSOCIATION 1,700 companies in 10 fields of activity Agoria brings together and defends the interests of all companies that manufacture and use technology. It is committed to the future of these companies and their 275,000 or so employees. Agoria is a partner of over 1,700 companies (80 p.c. of which are SMEs) in 10 fields of activity, namely Information and Communication Technologies (ICT), Building Technologies, Contracting, Materials Technology, Subcontracting, Production Technology & Mechatronics, Transport Systems & Solutions, Energy Systems & Solutions, Environment Systems & Solutions, Aeronautic, Space, Security, Defence Technology. www.agoria.be Belgian Foundries As a supplier, the foundry industry plays a strategic role in the economic tissue: its markets range from the automotive sector, mechanical engineering, building and road construction, offshore, defence, ... to art castings and precision parts for the electronics and medical sectors. At the end of 2013, this sector represented 27 companies totalling a turnover of 420 million euro and a workforce of 2,169 people. The sector markets a wide range of castings, from a few grams with extremely tight tolerances to huge units of several tonnes and this with unmatched flexibility in terms of design freedom, as well as in an almost unlimited range of alloys. Two main prerequisites must be met to produce a quality casting: a sound design and the selection of an alloy that is adapted to the operating conditions and loads. If optimum customisation is to be achieved, close cooperation between product developer and founder is more than ever necessary, right from the design stage. Each foundry develops its own alloys to give the required properties to the requested products, focusing on niche markets. Nowadays, the emergence of rapid prototyping techniques and computer-aided design of casting systems allow the sector to deliver high quality products and improve its profitability. This directory has been compiled by our members in 2014 to give you an idea of their technical capabilities and expertise. Our foundries are ready to work with you! FONDATEL LECOMTE Who should you contact for more information? Nadia Fahsi www.fondatel.com Business Development Manager T +32 2 706 80 14 1_4 st A5-2-4000-1254.indd Gieterij Dereu1 is een producent van gietstukken met kwaliteit, flexibiliteit en korte levertijden. Lamellair en nodulair gietstukken tot ± 80 kg/st. Capaciteit tot 120 ton/maand. Klein, middelgroot en groot seriewerk. Wij maken modellen, zandvormen, smelten, gieten, stralen en ontbramen. Referenties in industrie en machinebouw, landbouwmachines, bouw en fundatie, riolering en straatmeubilair, kachels en algemene siervoorwerpen. Foundry Dereu is a producer of castings with quality, flexibility and short delivery terms. Grey and ductile cast iron up to ± 80 kg/pc. Capacity up to 120 ton/month. Small, medium and large serial work. We make models, sand forms, melt, pour, shot blast and grind. References in industry and machine construction, agriculture machines, construction and foundation, sewerage and street furniture, stoves and general decoration. 1_2 lig A5_21-4000-1330.indd 1 12-05-14 1_4 st 08:55 A5-21-4000-1264.indd 1 21-4000-1264-Fondatel_Lecomte.indd 1 15-05-14 11:49 12/05/2014 11:38:22 [email protected] Agoria Materials Technology Diamant Building A. Reyerslaan 80 B-1030 Brussels www.agoria.be H. Dereu & Zoon nv Westkerkestraat 165 B-8480 EERNEGEM Tel. +32 (0)59 299147 Fax. +32 (0)59 299288 [email protected] www.gieterijdereu.be 19-05-14 10:59 3 Proferro is a subsidiary company of the international Picanol Group, with more than 75 years of experience in co-engineering, casting, machining, assembly and testing of mechanical components. Its considerable experience and worldwide expertise guarantee that all products from Proferro satisfy the strictest quality requirements, at an optimum total cost. Proferro can produce a wide range of machined castings for original equipment manufacturers. Our markets Proferro supplies original equipment manufacturers in various market segments worldwide such as agricultural machinery, earthmoving equipment, compressors, textile machinery and general engineering. Industrial engines Compressors Earth moving equipment Fluid industry Mining equipment Textile Machinery Construction Agricultural machinery Contact details Proferro NV Headquarters Steverlyncklaan 15 8900 IEPER - BELGIUM North America Sales Office 65 Kitty Hawk Road GREENVILLE SC 29605 – UNITED STATES Casting Machining Assembly T +32 57 22 21 11 // F +32 57 22 22 00 [email protected] // www.proferro.be Transmissions Acieries Somville SA Technical data Production capabilities Address Foundry description Weight: 1 to 2.500 Kg Rue de la Gare 43 Les Aciéries Somville is a steel and iron foundry with Size: Ø = +/- 2.000 mm - L = +/- 3.000 mm 6250 Aiseau-Presles a small but complete structure enabling the realization Series: Pieces < 100 kg: 200 pieces max. T: +32 71 77 13 56 of plans, patterns, pieces in steel, iron or alloyed iron, F: +32 71 74 15 78 heat treatments, machining and controls. [email protected] Unique pieces or small series with a weight ranging from 1 to 2.500 kg. Pieces > 100 kg: 100 pieces max. Casting process Hand moulding & small automatic line - chemically bonded sand Services Contact Machining, finishing, heat treatment Michel Tumson - Director Product description T: +32 71 77 13 56 Bearings, sections for the steel industry, boulders, Key markets [email protected] parts for the cement industry & quarries, parts for Steel industry, quarries, chemical industry, mechanical engineering, machining workshops. machining workshops. Annual turnover (2013) € 1.352.805 Exports to Foundation year France, Luxembourg, Germany/Netherlands 1949 Manpower (2013) 24 Certifications / approvals Melting capacity - 20 T/day Pattern shop Yes Steel Iron 6 7 Allard Europe Technical data www.allard-europe.com Production capabilities Weight: 100 Kg tot 100 T max. total turning weight, respectively 65 T max. Address Foundry description Veedijk 51 Allard Europe is a jobbing foundry producing Size: 2300 Turnhout castings fully processed according to the technical Series: Single pieces to some dozens T: +32 14 42 11 11 specifications of the customer in non-alloyed to high- F: +32 14 42 52 00 alloyed material, in steel or iron with a weight ranging [email protected] from a few hundred kilogrammes to several tons. Contact Product description Jef Dijckmans Pump components, impellers, machine parts, high General Manager strength applications, complex shapes. T: +32 14 44 54 64 [email protected] milling weight Carouselturning till 10m; milling by X= 5m, Y=11m Casting process Hand moulding - chemically bonded sand Services Machining, finishing, heat treatment Key markets Foundation year Dredging, offshore, construction, energy, shipbuilding, metal industry, cement and mining, … The foundry was originally founded in 1900. Annual turnover (2013) The Allard Europe company exists since 2001. € 12.112.000 Exports to Benelux, Germany, France, Singapore,…. Melting capacity Manpower (2013) > 50 T/day (peak) 102 Certifications / approvals ISO 9001 certified - GL/DNV approval Pattern shop Yes Steel Iron 8 9 Aluwiel NV Technical data www.aluwiel.be Production capabilities Weight: 10 g to 3 Kg Address Foundry description Size: Ter Stratenweg 5 Aluwiel is an aluminium foundry specialized in casting Series: From 100 to 100.000 pieces 2520 Ranst aluminium pieces according to a plan or a model. T: +32 3 475 01 75 We use gravity and pressure die casting processes F: +32 3 475 01 73 and have our own die workshop. [email protected] We mostly produce castings on customer demand but we also have our own range of products. Contact 4 - 400 mm Casting process Gravity and pressure die casting Services We have a 3D-printer. Machining, finishing, heat treatment Willem Everaert Managing Director Product description Key markets [email protected] Fencing parts, hinges, frames, bins, stakes, … Medical industry, construction, mechanical engineering All kind of customized parts Annual turnover (2013) € 1.511.082 Exports to Foundation year All over Europe 1963 Manpower (2013) 8 Certifications / approvals Melting capacity - 3 T/day Aluminium Own die workshop Zinc Lead 10 11 By-Cast NV Technical data www.by-cast.com Production capabilities Weight: Max. 500 Kg Address Foundry description Size: Kanaalweg 77 By-Cast is uniquely qualified to supply complete Series:Nihil 3980 Tessenderlo modular DEKA air preheaters with both cast iron and T: +32 13 66 26 51 glass tube banks. F: +32 13 66 73 53 We can also supply all spare parts for all existing air [email protected] preheaters, with cast iron and/or borosilicate glass tubes, any type. Max. lenght 3.200 mm Casting process Greensand Services Contact - Max Bijnens Product description Managing Director Plates for heat- exchangers. [email protected] Key markets Chemical & petrochemical industry, power plants. Foundation year Annual turnover (2013) 1970 € 9.178.441 Exports to America, Asia and Africa Melting capacity Manpower (2013) 25 T/day 49 Certifications / approvals ISO 9001 Pattern shop No Iron 12 13 Consolidated Precision Products Belgium Technical data www.cppcorp.com Production capabilities Weight: 10 g to 40 Kg Address Foundry description Size: P.I. des Hauts Sarts Investment casting foundry with lost wax moulding Series: From 5 to 25.000 pieces Avenue N° 1 process, producing stringent dimensional and 4040 Herstal metallurgical quality components in superalloys by T: +32 4 248 50 50 vacuum casting, for aeronautic and land based turbines. Contact Product description Paul Verhaegen Components for aeronautic turbines and for land Machining, finishing/TIG weld (Nadcap). General Manager based turbines. Hot Isostatic Pressing (HIP) and vacuum heat treatment subcontracted. T: +32 485 88 18 84 Mechanical engineering and weapon parts. [email protected] Lost wax (ceramic cores). Services Aeronautics & space, armament, mechanical engineering, Industrial Gas Turbines. 1988 € 27.500.000 Exports to Melting capacity Manpower (2013) Casting process Key markets Foundation year Annual turnover (2013) Ø 500 x h 700 (mm) Europe and the rest of the world. Not applicable. 165 Certifications / approvals Pattern shop EN 9100 - NADCAP FPI - NADCAP X-ray - NADCAP Welding - No American Bureau of Shipping Certification. Steel 14 15 De Sweemer Precision Casting NV Technical data www.desweemer.be Production capabilities Weight: 0,5 to 5.000 Kg Address Foundry description Size: Industrielaan 38 The foundry produces all parts in grey, nodular or Series: Single pieces - series up to 1.000 - 2.000 pieces 9900 Eeklo alloyed iron from 0,5 kg up to 5 tons, and is also T: +32 9 377 15 34 specialized in non ferrous parts for glas moulds. Casting process F: +32 9 378 06 88 [email protected] Max. Ø 4.000 mm, 3.300 x 2.000 (mm) Semi automatic chemically bonded sand moulding line and full automatic Product description greensand moulding line Components for machines, wear-resistant parts, Contact glas moulds. Services Ernest De Sweemer Heat treatment, metallizing, powder laquering Managing Director Foundation year T: +32 9 377 15 34 1923 [email protected] Key markets Mechanical engineering, steel industry, chemical industry, glass industry. Melting capacity Annual turnover (2013) 18 T/day € 5.782.459 Exports to Germany, Spain & Portugal, Hungary, Switzerland. Pattern shop Manpower (2013) 24 Yes Certifications / approvals - Iron Bronze 16 17 Decloedt - Decov Technical data www.decloedt-decov.be Production capabilities Weight: 100 g to 500 kg Address Foundry description Koning Albertstraat 173 Iron foundry with a big flexibility regarding the size of 8210 Zedelgem the series and the dimensions of the castings. Size: Machine moulding max. 900 x 900 (mm), hand moulding length max. 3.000 mm Series: Single pieces and small series (max. 200 pieces) T: +32 50 27 93 89 F: +32 50 27 51 07 Product description [email protected] Components for machines and stoves, city furniture. Casting process Machine moulding - greensand Hand moulding - chemically bonded sand Contact Foundation year Armand Decloedt - CEO 1940 Services [email protected] Machining, finishing (painting, lacquering) Melting capacity Manpower (2013) 5 T/day 7 Key markets Mechanical engineering, building industry Pattern shop Yes Exports to - Certifications / approvals - Iron 18 19 Dovre Technical data www.dovre.be Production capabilities Weight: 0,05 to 40 kg Address Foundry description Size: Nijverheidsstraat 18 Dovre is a foundry with a proper production of cast Series: Minimum 200 moulds, maximum repetitions is unlimited 2381 Weelde iron stoves and customized fire places. T: +32 14 65 91 91 We also produce cast iron pieces. F: +32 14 65 90 09 As a total partner we offer a full service. 10 x 10 to 800 x 580 (mm) Casting process Disamatic - greensand [email protected] Product description Contact Mainly parts for the heating industry, but also Marcel Roovers mechanical castings like engine covers or pump volute Commercial Director chambers. T: +32 14 65 48 15 [email protected] Services Machining and finishing Key markets Heating industry, transport systems manufacturing, mechanical engineering, agricultural Foundation year industry, industrial household incineration. 1981 Annual turnover (2013) € 31.000.000 Exports to Melting capacity Europe 500 T /day Manpower (2013) 170 Certifications / approvals Pattern shop - Yes Iron 20 21 Ferromatrix NV Technical data www.ferromatrix.com Production capabilities Weight: 250 to 5.000 Kg Address Foundry description Size: Michel Vandewielestraat 7 High precision iron foundry for castings ranging Series: Some dozens to 2.000 pieces per year 8510 Kortrijk (Marke) 250 - 5000 kg. Casting process T: +32 56 24 33 32 F: +32 56 24 35 08 Product description [email protected] Gearboxes, turbochargers, compressors, diesel and gas engines, pumps, machinery, robotics. Contact Foundation year Plant Manager 1953 T: +32 56 24 35 35 Key markets Melting capacity Annual turnover (2013) Exports to The Netherlands, France, Germany, UK, Sweden, Switzerland, Finland, Spain, Italy, Hungary Pattern shop Yes Manpower (2013) Services General Engineering. 80 - 100 T/day € 17.000.000 Two machine moulding lines and one hand moulding line - chemically bonded sand Machining, finishing, heat treatment Jamie Catelin [email protected] L x W x H : 3m x 4m x 1,2 m Certifications / approvals TUV & maritime accreditation - ISO 9001 85 Iron 22 23 Fonderie Fallais SA Technical data www.fonderiefallais.be Production capabilities Weight: 10 g to 200 Kg Address Foundry description Size: Rue de Waremme 123 Aluminium foundry realizing castings with sand moulding, Series: 1 to 40.000 pieces 4530 Villers-le-Bouillet gravity, pressure diecasting and rheocasting processes. T: +32 85 27 33 70 Magnesium thixomoulding. Casting process F: +32 85 23 50 10 [email protected] Sand moulding, gravity and pressure die casting, rheocasting, thixomolding Product description Components for machines, architecture, design, Contact 1.400 x 1.400 (mm) Services city furniture. Machining, finishing, heat treatment Joris Poot - Sales Manager T: +32 472 83 14 74 Foundation year Key markets [email protected] 1948 Mechanical engineering, automotive, textile. Annual turnover (2013) Melting capacity Exports to € 4.430.720 600 T/year France, UK, US, Japan Manpower (2013) Pattern shop Certifications / approvals 65 No ISO 9001 Aluminium Magnesium 24 25 Fonderies J. Marichal Ketin Technical data www.mkb.be Production capabilities Weight: between 4 and 40 T Address Foundry description Size: Rue Ernest Solvay 372 Manufacturing of cast rolls for the hot rolling of flat Series: Minimum of two rolls per customer - small series 4000 Liège (Sclessin) products. The rolls are bi-metallic and cast using the T: +32 4 234 72 02 centri-spinning process. Casting process F: +32 4 234 72 51 [email protected] Chemically bonded sand Product description Rolling mills. Services Contact Machining and heat treatment (tempering, quenching) Vincent Lecomte Foundation year General Manager 1911 T: +32 4 234 72 53 [email protected] Melting capacity Annual turnover (2013) Exports to 67% export out of Europe Pattern shop No Manpower (2013) Key markets Hot rolling 70 T/day € 20.512.941 Ø from 475 to 1.340 mm Certifications / approvals ISO 9001 134 Iron 26 27 Gieterijen en Werkhuizen Alidor Claeys NV Technical data www.al-claeys.be Production capabilities Weight: 300 g to 250 Kg Address Foundry description Size:- Ruddervoordsestraat 38 Iron foundry for castings in lamellar and nodular iron, Series: Specialized in series from 30 to 3.000 pieces - 8210 Zedelgem mainly focused on medium series of small pieces : T: +32 50 20 99 94 series from 30 pieces onwards; weight below 75 kg. F: +32 50 20 11 96 Delivery of full finished castings, ready for assembly. single pieces also possible Casting process [email protected] Greensand Product description Contact Components for machines and stoves, building parts. Services Rik Claeys Machining, finishing (painting), heat treatment (limited) General Manager Foundation year T: +32 50 20 99 94 1930 [email protected] Key markets Mechanical engineering, building industry, road construction. Melting capacity Manpower (2013) 2.000 to 3.000 T/year 40 Exports to - Pattern shop Yes Certifications / approvals - Iron 28 29 Les Aciéries de la Meuse SA Technical data Production capabilities Weight: 500 Kg to 12 T (liquid steel) Address Foundry description Rue Mathieu Steenebrugen 3 Les Aciéries de la Meuse is a steel foundry with more 4602 Cheratte than 100 years of experience and know-how in the T: +32 4 362 79 43 elaboration, manufacturing, machining and welding of Series: Single parts and small series (till 10 pieces) F: +32 4 362 10 12 manganese steels. Size: Grabs (m): 3,2 x 1,8 x 0,5 max. Cones (m): Ø 3 x H 2,5 max. Railway parts: from 0,5 to 6 m Casting process [email protected] Product description Greensand and chemically bonded sand Contact Pump components, stampers, grabs and cones for Mr. Weijntjes or Mr. Charlier crushing, armour-platings, railway parts. Manpower (2013) Foundation year 20 Beginning 20th century Key markets under the present direction : since 1995 Quarries, mines, recycling industry, recycling of concrete and asphalt for road construction. Services Machining, finishing, heat treatment Plants treating seeds for oil production. Melting capacity 10 to 12 T/day Exports to Europe, Uzbekistan, North-Africa Pattern shop Yes Certifications / approvals - Steel Iron 30 31 Magolux SA Technical data www.magotteaux.com Production capabilities Weight: Max. 21 tonnes Address Foundry description Size: Rue de la Hart 2 Magolux is part of the Magotteaux group. We are a Series: Small or medium series possible 6780 Messancy foundry specialized in wear-resistant castings. T: +32 63 38 28 11 High-tech products aimed at cement manufacturers F: +32 63 38 84 11 and the dredging industry. Contact Product description Anne-Marie Thoma Dredging pump components, crushing boulders. Max. Ø 3 m Casting process Chemically bonded sand Services Machining and heat treatment (perlitizing, tempering and quenching) Management assistent [email protected] Foundation year Key markets 1983 Cement industry, power stations, dredging industry, mines, fluids. Melting capacity Exports to 25 T/day Worldwide Pattern shop Certifications / approvals No ISO 9001, ISO 14001 and OHSAS 18001 Annual turnover (2013) € 27.206.210 Manpower (2013) 140 Steel Iron 32 33 Magotteaux Liège SA Technical data www.magotteaux.com Production capabilities Weight: 20 g to 500 Kg Address Foundry description Size: Bullets (mm): 17 - 100 Rue Près de la Tour 55 Magotteaux is a group of foundries, global leader in its Pieces (mm): 150 x 200 - 1.400 x 1.400 or 2.200 x 650 4051 Vaux-sur-Chèvremont area. Our local teams are present all over the world. Series: Depending on the production units: T: +32 4 361 76 17 We develop, manufacture and distribute crushing and - bullets plant: large series F: +32 4 361 72 60 wearing parts. We supply services to the following - parts plant: single pieces possible industries : cement, mines, quarries & recycling, Contact thermal power stations and dredging. We are experts Philippe Dewasme in the production process of our customers, in wear, in Plant Manager comminution and in recovery of ores with added value. T: +32 4 361 75 26 We help our customers to optimize their production costs. Casting process Greensand, chemically bonded sand and Shell moulding Services [email protected] Machining (milling), finishing, heat treatment Product description Annual turnover (2013) Bullets, crushing & dredging parts, crushers, armour-platings. € 66.207.783 Key markets Agregates & recycling industry, mines, cement industry, thermal power stations, dredging industry. Foundation year Manpower (2013) 1918 337 Exports to Worldwide Melting capacity 170 T/day Certifications / approvals - 34 Steel Pattern shop Iron Yes 35 Metakor NV Technical data www.metakor.be Production capabilities Weight: 10 to 500 g Address Foundry description Size: Industrielaan 8 Metakor is the only Belgian and one of the leading Series: Minimum 500 pieces 8501 Kortrijk-Heule European designers and manufacturers of decorative T: +32 56 36 39 70 furniture fittings as well in rustic, traditional, F: +32 56 35 57 70 contemporary as timeless style. [email protected] Metakor constantly develops new ranges based on exclusive designs realized by an international designers’ Contact team. From die casting and steel treatment over plating Vincent Lekeux and lacquering, Metakor ships about 15.000 knobs and Managing Director handles daily from its plant in Kortrijk. T: +32 56 36 39 98 [email protected] High pressure diecasting Services Machining and finishing (surface treatment with electroplating) Key markets Product description Annual turnover (2013) Exports to France, Germany, UK, Russia, Spain, … Foundation year 1950 Manpower (2013) 30 Casting process Kitchen and furniture industry, other sectors Decorative and technically simple pieces - can be discussed € 5.000.000 To discuss - in any case smaller than 350 mm Certifications / approvals - Melting capacity 1 T/day Pattern shop Zinc 36 Limited 37 OMCO Metals Technical data www.omcometals.com Production capabilities Weight: 1 to 80 Kg Address Foundry description Size: Zwaarveld 20 Omco’s technology is designed to offer our customers Series: Series from a single piece up to 1.000 pieces, yearly quantities up to 9220 Hamme maximum flexibility with a good quality. T: +32 52 49 93 30 We also offer customers a variety of materials and F: +32 52 49 93 31 applications. Max. 650 x 650 (mm) 5.000 pieces Casting process [email protected] Horizontal greensand moulding line Product description Contact Engine and compressor components, agricultural Jan De Mey - Sales Manager equipment, mechanical engineering parts Services Machining (within the OMCO group), finishing, heat treatment T: +32 52 49 93 50 [email protected] Foundation year Key markets 1964 Automotive, mechanical engineering. Melting capacity Exports to 18 T/day England, the Netherlands, France, Germany Pattern shop Certifications / approvals Yes ISO/TS 16949 Annual turnover (2013) € 13.000.000 Manpower (2013) 75 Iron Bronze 38 39 Pedeo NV Technical data www.pedeo.be Production capabilities Weight: 0,005 to 1 Kg Address Foundry description Size: Westerring 25 High pressure die casting foundry for technical Series: From 3.000 pieces/year onwards 9700 Oudenaarde products in zinc and aluminium alloys. Casting process T: +32 55 33 58 80 F: +32 55 33 58 90 Product description [email protected] Technical parts with high added value (machining, surface treatment and assembly). High pressure die casting Services Contact Machining, finishing, surface treatment and assembly Piet D’Haeyer Foundation year Managing Director - T: +32 55 33 58 80 [email protected] Melting capacity Annual turnover (2013) Exports to Europe Pattern shop Not applicable Manpower (2013) Key markets Building and lighting, mechanical engineering, automotive, electronics and electricity. Not applicable. € 6.785.000 Max. 4 dm2 Certifications / approvals ISO 9001 60 Aluminium Zinc 40 41 Précimétal Fonderie de Précision SA Technical data www.precimetal.com Production capabilities Weight: 1 g to 50 Kg Address Foundry description Size: Chaussée de Mons 89 Investment casting foundry with lost wax moulding Series: Small and medium series : from 10 to 10.000 pieces, depending on Parc Industriel, 7180 Seneffe process for the manufacturing of metallic components. T: +32 64 52 20 00 Certifications : ISO 9001 and EN 9100 F: +32 64 52 20 07 (aeronautic industry). 500 x 500 x 500 (mm) the size Casting process [email protected] Lost wax Product description Contact All mechanical components needing a dimensional Edward Rabendzki precision and/or a specific surface condition, with or Sales Manager without machining and surface treatment T: +32 64 52 20 03 Mechanical engineering, aeronautics, armament, building industry. 1978 € 14.000.000 Exports to Melting capacity Manpower (2013) Machining, finishing, heat treatment and surface treatment Key markets Foundation year Annual turnover (2013) Services Europe 8 T/day 123 Certifications / approvals Pattern shop ISO 9001 - EN 9100 - Nadcap NDT Not applicable Steel Bronze 42 43 Saint Roch Couvin SA Technical data www.saintrochcouvin.com Production capabilities Weight: 300 g to 90 Kg Address Foundry description Size: Rue de la Gare 36 Saint Roch Couvin has specialized since 1908 in the Series: Series from 200 to 2.000 pieces 5660 Couvin production of cast iron boilers with condensation for T: +32 60 37 01 35 central heating (15 to 500 KW). F: +32 60 37 82 07 The mastery of cast iron techniques allows us to offer [email protected] our services for realizing cast iron pieces with or without core. Contact Product description Production Manager Parts for casted boilers T: +32 60 37 01 35 Services Key markets Foundation year Annual turnover (2013) Exports to Middle-East, North-America, China Melting capacity 40 T/day Manpower (2013) 103 Greensand Central heating boilers manufacturing 1903 € 13.642.000 Casting process Machining Lahbib Ajro [email protected] 100 x 100 x 6 to 850 x 850 x 160 (mm) Certifications / approvals ASME for China and the USA Pattern shop No Iron 44 45 Savimetal AG Technical data www.savimetal.be Production capabilities Weight: 1 Kg to 2,5 T Address Foundry description Size: Prümerstrasse 44 Foundry for steels, high alloyed steels and alloyed iron. Series: Large series (150.000 pieces/year) 4780 St. Vith 5 cm to 4 m Small and medium series (5 to 10.000 pieces) and single pieces (hand moulding) T: +32 80 28 01 60 Product description F: +32 80 22 87 60 Hammers, stampers, grabs for crushing, pump volute [email protected] chambers, subframe parts for coaches, machine Greensand automatic moulding line components, wearing parts for public works, refractory Greensand and chemical bonded sand semi-automatic moulding lines Contact parts for industrial ovens. Hand moulding (greensand and chemical bonded sand) Mrs. Klaes - Secretariat We have about 25.000 pieces in 250 alloys Annual turnover (2013) Foundation year € 15.500.000 1966 Casting process Services Machining, finishing and all kinds of heat treatment, depending on the customer Key markets Manpower (2013) Melting capacity Automotive, quarries, chemical industry, mechanical engineering, recycling, cement, mines, 80 20 T/day steel industry, public works, waste incineration, power stations, glass industry, water evaporation, fishing industry, industrial ovens. Pattern shop Yes Exports to Germany, France, Austria, Switzerland, Denmark,… but our pieces are used all over the world. 46 Steel Certifications / approvals Iron Own internal quality system approved and appreciated by our customers. 47 Settas SA Technical data www.doncasters.com Production capabilities Weight: 0,150 to 400 Kg Address Foundry description Size: Allée Centrale Titanium foundry with high pressure centrifugation Series: Series from 1 part up to max. 2.000 pieces/year Z.I. de Jumet process enabling complex shapes and forms as well 6040 Jumet as outstanding mechanical qualities. Min. 150 mm up to 2.600 mm Casting process T: +32 71 34 44 88 Sand moulding, lost wax and rapid prototyping (no ceramic cores) F: +32 71 34 56 11 Product description [email protected] Aerospace Civil & Military : engine components, Services structural elements, Braking System Torque Tube. Machining (also subcontracted), finishing (chemical stripping), heat treatment Contact Marine civil : off shore, industry and energy components. (air on site, vacuum subcontracted), isostatic compression (subcontracted) Marisa Remmo - Sales & Marine military : submarine, sea vessel components. Commercial Executive Chemical industry (high acids) and oil & gas : pump Key markets T: +32 71 25 75 46 and valve components (pump casings, impellers, Aeronautics (civil and military), marine industry (civil and military), chemical, petrochemical [email protected] covers, bodies, ball valves, butterfly valves, ...) and gas industry, drilling platforms, automotive industry (F1). Automotive industry (F1) : gear boxes, suspension elements. Annual turnover (2013) € 12.000.000 Exports to Foundation year UK, the Netherlands, USA, Germany, France, … 1983 Manpower (2013) 67 Certifications / approvals Melting capacity NAVSEA - NORSOK M-650 - EN9100-2009 - ISO 14001-2004 - NADCAP+SCOPES & 1,2 T/day OHSAS 18001 PED 97-23-EC ANNEX 1, SECTION 4.3 1 & AD 2000-MERBLATT W.O. Titanium Zirconium 48 49 Van Londen Gieterij Technical data www.vanlonden.be Production capabilities Weight: 1 Kg to 10 T Address Foundry description Size: Biezeweg 9 Iron and steel foundry for both single pieces and small Series: Hand moulding : unique parts to small series (50 pieces) 9230 Wetteren to medium series. T: +32 9 252 18 45 Hand moulding with box dimensions up to 4m x 4m ; F: +32 9 252 21 84 semi-automatic moulding line with a capacity of [email protected] 250 boxes/day. Up to 3.500 x 3.500 (mm) Machine moulding : small to medium series (10 to 2.000 pieces) Casting process Hand moulding : chemically bonded sand Semi-automatic moulding : greensand Contact Product description Erik Van Vaerenberg - CEO All components for pumps and impellers, gears and [email protected] accessories, engines and engine components, city Services Machining and finishing (subcontracted), heat treatment furniture. Annual turnover (2013) € 3.800.000 Key markets Foundation year Dredging industry, engine manufacturing, building industry, wind energy sector, mechanical 2000 engineering. Melting capacity Exports to 15 T/day The Netherlands, France, Germany. Pattern shop Certifications / approvals No - Manpower (2013) 30 Steel Iron 50 51 ✓ Aluwiel NV By-Cast NV Consolidated Precision Products Belgium ✓ ✓ ✓ ✓ Decloedt - Decov ✓ Dovre ✓ Ferromatrix NV ✓ Fonderie Fallais SA ✓ ✓ Gieterijen en Werkhuizen Alidor Claeys NV ✓ Les Aciéries de la Meuse SA ✓ ✓ Magolux SA ✓ ✓ Magotteaux Liège SA ✓ ✓ Metakor NV ✓ OMCO Metals ✓ Pedeo NV ✓ ✓ ✓ ✓ ✓ Settas SA 52 ✓ ✓ ✓ Saint Roch Couvin SA Van Londen Gieterij Magnesium ✓ Fonderies J. Marichal Ketin Savimetal AG Lead ✓ De Sweemer Precision Casting NV Précimétal Fonderie de Précision SA Other ✓ ✓ Bronze ✓ Allard Europe Zinc Iron Acieries Somville SA Aluminium Steel Company Titanium Zirconium ✓ ✓