Transcript ENTİL PRESENTATION

ENTİL A.Ş.
2012
PRESENTATION
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Entil Introduction
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Entil; a foundation of Zeytinoglu group, has been established in Eskisehir in 1964 with
a production capability of grey (GG), and nodular (GGG) cast iron. With its’ new
investment in 2010; Entil has reached 22,000 tons/year capacity and serves a wide
industrial scope by producing pieces from 0,5 kg up to 20.000 Kg for Grey and
15.000 kg for nodular iron.
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Entil is being a leading company in the production of cast iron products for the
automotive, heavy truck, pumps, valve, fittings, rail way, heavy machine, and marine
industry as well as wind energy, and other various industries for the global market.
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In 1974 Entil started producing centrifugal casting roller mills and became the global
market leader in the grinding rolls for the flour milling industry in a short time; now we
are proud of being a leading company presenting grinding rolls produced by
centrifugal casting method for the global food sector, and styropor-model body
shaping mould casting for the global automotive industry.
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Entil is being noted as a well know company in all sectors that seeks qualified casting.
Beside the production of roller mill with its own brand, it produces automotive parts,
valves and pumps, gear boxes, compressor bodies, brake systems, turbo charger and
hydraulic parts for the domestic and global markets.
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Entil Introduction
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Additionally to all above, the company has recently started developing wind
turbines parts for the global wind energy sector.
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Moreover, Entil has the capability of supporting its partners’ R & D projects
with its well trained stuff, up-to-date equipments and experience since 1964.
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Since 1964 Entil is constantly looking for space in further developments in
its lead times, quality and costs improvements, in order to keep its
worldwide reputation as a foundry that supplies what is needed on time with
the requested quality and market price to its stakeholders.
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EMPLOYMENT
Our employees as the basis of our existence
Our biggest asset is our employees. As such, it is our duty to recognize fully
their skills, knowledge and creativity whilst developing their potential to the
Group as individuals. All this will be achieved in an environment of mutual
respect, and where the transfer of knowledge is fluent. All these we trust will
foster and develop a sense of ownership and enhance their business
acumen.
Our team exist of the below
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Blue Collar : 210
Engineering : 28
Quality : 20
Admistration : 35
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Overview of our technical capacity
MOULDING LINES:
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Line I ; SINTO Automatic Horizontal Flaskless Moulding Lines (FBO III) 500x600x200/200 mm.
Line II : SINTO Automatic Horizontal Flaskless Moulding Lines (FBO III) 500x600x200/200 mm.
Line III ; No bake moulding line with flask dimensions of 1400x1200x550/550 mm.
Line IV ; No bake moulding line with flask dimensions of 2000x1200x600/600 mm.
Line V :Hand moulding up to 20 tons.
Line VI : Centrifugal Casting either single or double layer, 3000 mm long -outer dia.of 150 – 600
SAND PREPATION:
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2 Eirich made mixers each 40 tons/hr
Omega made continuous mixer 60 tons/hr
2 Omega made continuous mixer 20 tons/hr
Omega continuous mixer 5 tons/hr
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Overview of our technical capacity
CORE MAKING:
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Omega made 120 lt. core shooting machine cold-box
Laempe 20lt core shooting machine cold box
Laempe 40lt core shooting machine cold box
Core shooter for Shell cores
MELTING AND POURING UNITS:
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Two inductotherm Dual Track 4 tons 500Hz 2000Kw
Two inductotherm Dual Track 2 tons 500Hz 1000Kw
Three Junker Triple Track
5 tons 250Hz 2400Kw
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Overview of our technical capacity
MACHINING:
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Entil has a in-house machining facility that includes; CNC lathes, grinding
machines and fluting machines to finish centrifugal casting products
according to our customer drawings and specifications.
CLEANING AND FETTLING SHOP:
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3 shot-blast machines with various capacities
Verious Stationary and mobile type grinding machines
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PROCESS CONTROL:
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DIN EN ISO 9001:2008
ISO/TS 16949:2009
AD-2000 WO-TRD-100
DNV Marine Certification
GL (German Llyod) for marine applications
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Up to Date Laboratory Equipment;
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Sand and core test equipments, (GF and Simpson)
Hardness tester (EQA type and Reicherter)
Spectrometer
Electro Nite Quick Lab II
Metallography Lab. Olympus supported with Nikon microscope ….
Tensile Testing Machine - Zwick
Ultrasonic Flaw Detector.
Digital thickness measuring – GE.
Celox-Foundry; temperature, oxygen measuring unit
Nova Cast Simulation software program
ATAS thermal analysis program
Dimensional Control Lab:
– One conventional plate
– 3D Faro portable measuring arm.
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Investment from 2007 - 2009
Even though the global crisis in 2008 Entil has
continued investing in its’ productivity and Technology.
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2007 1,5 Mil. €
2008 8,5 Mil. €
2009 2,5 Mil. €
Total 12,5 Mil. €
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Investment Data 2007-2013
Future Investments in Million Euro
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2007
2008
2009
2010
2011
2012
2013
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Investment Plan
• Four additional Double layer Centrifugal Casting machines 3000mm
length and 1000mm diameter in order to widen the range of
Centrifugal Casting: 50K Euro planned in 2013
• New infrastructure and moving the old foundry to its new place along
with the fettling and cleaning shop: 3 million Euro in 2013/14
• High pressure moulding machine with flask dimensions
of 1250x900x350/350 mm : 6 million Euro planned in 2014/15 along
with new fully automatic melting and purring furnaces 1 million Euro;
installed at the new foundry.
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Lay out of our new investment
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Turnover 2008 -2011
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Production (Tons)
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Parts we produce
Valves, Gear Boxes, Brake systems parts,
Automotive parts, Roller mills, Pumps,
Compressor bodies, Cylinder Heads,
Turbo charger for Ship industry, and
Hydraulic parts.
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Industries we serve
• Heavy truck, Valve, Fittings, Rail Way, Heavy Machine,
Agricultural,and Marine Industry as well as Wind Energy.
• With our own branded centrifugal casting roller mills we serve the
food, oil, paper as well as the plastic industry.
Since 1964; Entil is constantly looking for space in further
developments in its lead times, quality and costs improvements, in
order to keep its worldwide reputation as a foundry that supplies what is
needed on time with the requested quality and market price to its
stakeholders
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PARTNER REFERENCES
VAG, JMA, TALIS, Xylem, Wilo, Özkan, Tempo Pompa,
GE Transportation; CAF, Knorr Bremse, ABB, Renk,
Stiebel, Bosch Rexroth, PIV, SEW, HAMM, Intorq
Asıl Celik, GMT, Jost, Parker; Ford Otosan, Totomak,
Ege Fren, Asıl Çelik; Tirsan Kardan, Uzel, Vergnet, Lense,
Rögelberg, HFT, Expert – Tunkers,
The End
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