Transcript Slide 1

LAKHRA POWER GENERATION COMPANY Ltd.
(GENCO-IV)
 LPGCL is a Public limited Co. which was incorporated under
Companies Ordinance in Feb 2002 and started functioning
from 1st July 2002.
 The company has been granted Generation License #
GL/06/2005 by NEPRA on 18th Feb ’05.
 NEPRA made determination of Tariff on 21st Feb ’05.
PLANT DATA
Installed Capacity(MW) 3X50
462.32
Area (Acres)
Colony:
150 acre
Plant :
300 acre
Intake area: 12.32 acre
Fuel
Supply Source
Water Source
Water Supply
Power Dispatch
Lakhra Lignite Coal
M/S L.C.D.C.
River Indus (9 cusec)
Through 20" P/L
Through Three
132Kv Lines
Unit-Wise Detail
Unit
Name
Type
COD/Age
Installed Dependable
Capacity Capacity
Fuel
40 MW
Lignite
Coal
ST-2
Fluidized Bed
14.10.1995 50 MW
Combustion
40 MW
Lignite
Coal
ST-3
03.01.1996 50 MW
40 MW
Lignite
Coal
ST-1
06.06.1995 50 MW
FSA
Coal supplied
Agreement
with LCDC
FBC POWER STATION LAKHRA
Ever since commissioning , this Plant faces many
technical problems resultantly its availability and
performance remained low, during 2001, it was
decided that the Government of Sindh should take
necessary action to privatize Lakhra Power Plant in
consultation with Wapda.
The privatization process of this plant remained very
slow.
 The station management in 2003 made a
rehabilitation programme amounting to Rs.441
million which was scrutinized by a Tech
Committee in June ’03 on the directive of BOD
meeting.
 However based upon Non Destructive Testing by
experts of WAPDA Central workshop Faisalabad
and historical data of Shutdowns, areas of
replacements further reduced and expenditure
to Rs.254 million.
 But later it was decided to lease out Lakhra Power
Plant and related facility on ROMM (Rehabilitation
Operation Maintenance, & Management basis).
 In result of an open bid , agreement for 20 years was
signed on 11-09-2006 between LPGCL and M/s
Associated Lakhra Energy Limited.
 The management has stopped the comprehensive
maintenance of Lakhra Power Plant after the lease
agreement.
 The Zonal Labor Union Lakhra has filed a petition in
Sindh High Court , Challenging the leasing of Lakhra
Power Plant .
 M/s Habibullah energy the other bidder also filed
petition in Sindh High Court against leasing .
 After the Court case , the local management strives
hard and rehabilitates the boiler No.1 and finally
commission the boiler on 18.03.2007. Since then
same unit is under operation successfully on 35 MW
continuously.
 On both Petitions Sindh High Court Hyderabad
Circuit decides in favour of leasing.
 Labour Union & M/s Habibullah Energy appealed in
the Supreme Court of Pakistan against the decision of
High Court of Sindh., which is still pending.
 The date is in office from April 2010
General Characteristics
2007-08
2008-09
2009-10
Maximum Load
(MW)
42
37
38
Minimum Load
(MW)
03
04
05
Plant Capacity Factor
(%)
35
31
32
Load Factor
(%)
37
35
35
Utilization Factor
(%)
13
11
11
Availability Characteristics
2007-08
2008-09
2009-10
Total No. of Shutdowns
Nos
17
18
17
Total Shutdown (Hours)
(Hrs.)
4941
5254
4854
No. of forced shutdowns
(Hrs.)
17
18
17
Operating Period
(Hrs.)
3819
3506
3906
Standby Period
(Hrs.)
---
263
---
Forced Outage Factor
(%)
56
57
55
Planned Outage Factor
(%)
---
---
---
Operating Factor
(%)
44
40
45
Standby Factor
(%)
---
3
---
Plant Availability Factor
(%)
17
18
15
Operation Characteristics
2007-08
2008-09
2009-10
Gross Energy Generation
(MkWh)
136.353
113.194
116.379
Energy Sent Out
(MkWh)
99.244
83.829
85.737
Reactive Power MVAR
Generation
(MkWh)
93.807
78.567
97.895
Auxiliary Consumption
(MkWh)
3.822
4.297
3.296
Auxiliary Consumption
(%)
27
26
26
Output Fctor
(%)
73
74
74
Fuel Operation Factors
2007-08
2008-09
121,030.00
2009-10
Total Fuel Consumption
(M. Ton)
162,200.00
125,482.00
Fuel Consumption/kWh
(Kg/kWh)
1.19
1.07
1.08
Gross Heat Rate
(Btu/kWh)
15913.02
14371.65
14570.98
Design Heat Rate at
Maximum Load
(Btu/kWh)
Net Heat Rate
(Btu/kWh)
21863.17
19405.99
19778.59
Thermal Efficiency (Gross)
(%)
21.45
23.75
23.42
Thermal Efficiency (Net)
(%)
15.61
17.59
17.26
11212.22
Cost Factor
2007-08
2008-09
2009-10
Fuel Cost
(Rs./Kwh)
2.08
2.20
2.56
O & M Cost
(Rs./Kwh)
4.64
6.96
5.69
Total Cost of Energy
Generated
(Rs./Kwh)
6.72
9.16
8.25
Present Major Technical Problems
Acute shortage of cooling water, as river Indus
changes its course and moves forward about 0I k.M.
•Efforts are being made to deepen & dig out a
channel to connect the intake pound with river.
•Efforts for new site selection of Pump House
Deterioration of Main cooling Towers
•Rehabilitation of Stacks & structure
•Replacement of Cooling Fan & cables
Present Major Technical Problems
Coal Handling System
•Rehabilitation of coal Bunkers.
•Rehabilitation of gear boxes, Coal Crushers & Limestone
crushers, Pocking Impeller & Emergency reciprocating feeders
•Rehabilitation of Coal Cranes & Limestone Cranes.
•Modification & revival of Dust collectors, Iron removers
Boiler
•Installation of Double Scraper chain for Boiler 1, 2 & 3.
•Rehabilitation of bags House; doors, ducts & filter bags
•Rehabilitation of Coal Feeders, Spent bed Coolers for Boiler
•Rehabilitation of Coal Spreader for Boiler 2&3.
•Rehabilitation of insulation & cladding, Expansion joints.
•Modification of re-injection system
REFURBISHMENT PLAN
Sr. No.
01.
02
SCOPE
WORK PLAN
Boilers & Related
Auxiliary
Equipments
Due to deteriorating condition
of
boilers.
Complete
rehabilitation alongwith related
auxiliary
equipments
is
necessary. Overall reliability /
availability of systems improve
and efficiency also improved.
Turbo
Generator
and
Related
Auxiliary
Equipments
Turbine & Generator need
overhauling
along
with
supervisory
equipments
Efficiency will be improved.
ESTIMATED
AOMOUNT IN
MILLION Rs.
560.00
253.00
REFURBISHMENT PLAN
Sr. No.
03
SCOPE OF
REHIBILITATION
WORK
JUSTIFICATION OF WORK
Fuel Handling Due to deteriorating conditions
of Fuel Handling Systems.
Systems
ESTIMATED
AOMOUNT IN
MILLION Rs.
330.00
Related auxiliary equipments
needs to be replaced /
rehabilitate .Overall reliability /
availability of systems improve
and efficiency also improved.
04
Switch
Gears
and
Switch
Yard
Equipments
Existing position of most of the
equipments
is
worst
and
requires
renovation
&
replacement. Overall reliability /
availability of systems improve
and efficiency also improved.
148.00
REFURBISHMENT PLAN
Sr. No.
SCOPE OF
REHIBILITATION
WORK
JUSTIFICATION OF WORK
ESTIMATED
AOMOUNT
IN MILLION
Rs.
05.
Civil Works.
Rehabilitation of existing acid
resistance tiles and fiber glass
treatment at dami plant, repair
of coal bunker and coal shed.
25.00
06.
Water Intake
System
The river has changed the
direction and flowing away from
the pump house. The whole
area is silt Re-location of
existing pump house complete
study
and
commissioning
including replacement of pipe
line and renovation of power
supply system becomes evident
149.50
REFURBISHMENT PLAN
Sr. No.
SCOPE OF
REHIBILITATION
WORK
JUSTIFICATION OF WORK
ESTIMATED
AOMOUNT
IN MILLION
Rs.
07
Chiller Plant
Old plant was out of order
since long and could no be
made serviceable due to lack
of spears being absolute
model. Improve the efficiency
and working environment.
27.00
08
Laboratory
Equipments.
All equipments are needed for
efficiency improvement and
quality control of stem water,
fuel
and
environment
monitoring.
17.00
Lakhra Power Generation Company Limited
DETAIL OF PROFIT & LOSS
[Gwh]
Net Electrical Output
Revenue
EPP
CPP
Total Energy Sales
Other Revenue
109
[Million Rs]
332.932
246.847
579.779
6.000
Total Revenue
585.779
Expenditure
EPP COST
Fuel (Coal)
428.704
Variable O&M
20.477
449.181
Total EPP Cost
CPP COST
Fixed O&M Cost
OTHERS
Depreciation
Interest
Sub Total
TOTAL CPP Cost
GRAND TOTAL EPP/CPP
725.101
262.448
3.550
265.998
991.099
1,440.280
Net Profit/(Loss)
(854.501)
Lakhra Power Generation Co., Ltd
Cash flow for the FY 2010-11
Cash Inflow
(Mln Rs)
EPP/CPP Sale including GST
Misc Income
636.38
6.00
642.38
Total Inflow
Cash Out Flow
Coal i.c. GST
Variable O&M Cost
Civil Works Maint: (P.House)
Power Plant Maintenance
General Plant Maintenance
Civil Physical Property Maint:
Insurance of Power Station
Vehicle Running Cost
Pay & allow ances
Employees Benef its
Employees Benef its Retiring
Admn Cost
NEPRA Fee
Authority's Overhead
DSL-Interest & Principal
Capital Expenditure
Employees Long Term Loan
Grand Total Out flow
Net Cash Surplus/(Deficit)
458.416
20.477
12.03
296.97
5.24
17.76
4.00
37.44
180.63
49.17
15.00
44.83
5.08
10.00
4.65
40.75
5.00
1,207.44
(565.06)
Thank you
23