Transcript Document
Designing for welding The primary importance of welding is to unite various pieces of metal so that they will operate as a unit structure to support the loads to be carried Welding processes include arc welding, gas welding, and resistance welding (40 total processes exist) Gas & Arc Welding Most common form is oxyacetylene welding gets heat from the burning of flammable gases. It is slow compared to other modern welding methods so is used primarily for repair & maintenance Arc welding is the major industrial welding process-heat is generated by an electric arc struck between a welding electrode, or rod, and the workpiece. The arc is hot and melting and solidification of the weld metal occurs rapidly. Resistance welding Widely used especially for mass production work Heat is created from resistance losses as a high amperage current is sent across a joint between 2 mating surfaces Plug welding A plug weld refers to joining two pieces by welding through a hole in one of the pieces* WELDING DRAWINGS TYPE OF JOINT APPLICABLE WELDS FILLET PLUG SLOT SQUARE GROOVE BEVEL GROOVE J-GROOVE FLARE BEVEL GROOVE SPOT PROJECTION SEAM BASIC WELDING JOINTS WELDING DRAWINGS TYPE OF JOINT APPLICABLE WELDS SQUARE GROOVE V-GROOVE BEVEL GROOVE U-GROOVE J-GROOVE FLARE V-GROOVE FLARE BEVEL GROOVE EDGE FLANGE BASIC WELDING JOINTS WELDING DRAWINGS TYPE OF JOINT APPLICABLE WELDS FILLET SQUARE GROOVE V-GROOVE BEVEL GROOVE U-GROOVE J-GROOVE FLARE V-GROOVE FLARE BEVEL GROOVE EDGE FLANGE CORNER FLANGE SPOT PROJECTION SEAM BASIC WELDING JOINTS WELDING DRAWINGS TYPE OF JOINT APPLICABLE WELDS FILLET PLUG SLOT BEVEL GROOVE J-GROOVE FLARE BEVEL GROOVE SPOT PROJECTION SEAM BASIC WELDING JOINTS WELDING DRAWINGS TYPE OF JOINT APPLICABLE WELDS PLUG SLOT SQUARE GROOVE BEVEL GROOVE V-GROOVE U-GROOVE J-GROOVE BASIC WELDING JOINTS EDGE FLANGE CORNER FLANGE SPOT PROJECTION SEAM EDGE The difference between Weld symbol & Welding symbol…* Weld symbol indicates the type of weld Welding symbol is a method of representing the weld on drawings. It includes supplementary information & consists of the following 8 elements. Reference line Arrow Basic weld symbol Dimension and other data Supplementary symbols Finish symbols Tail Specification, process or other reference WELDING DRAWINGS WELD TERMINOLOGY Location significance of Arrow* Arrow side- for fillet, groove, flanged weld symbols the arrow connecting the welding symbol reference line to one side of the joint Other side – the side opposite the arrow side Both sides WELDING DRAWINGS WELDING SYMBOLS WELDING DRAWINGS WELD TERMINOLOGY WELDING DRAWINGS COMPARISON OF A CAST SHAFT SUPPORT WITH A WELDED STEEL SHAFT SUPPORT