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Dialight Corporation
BOS-CON, Sept 12th
Obstruction Lighting
Basics
Incandescent
Strobe
LED
Your speaker….
Prior 1984:
1984-1991:
1991-1994:
1994-1994:
1994-2000:
2000-2006:
Doug Woehler / Dialight Corporation
Living “large”
USMC-Camp Pendleton, CA
Hali-Brite (Electrical Tech)
Concordia University -Crosby, MN
H&P/Honeywell (Sales Manager) – Seattle, WA
Aircraft (GPS) Landing systems
Airport Lighting
Obstruction lighting
Dialight (Product Development Mgr.)
Obstruction Lighting
Hazloc (explosion proof)
Rail Lighting
Overview of presentation
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Purpose of Obstruction Lighting
History, Regulations, Specifications
Lighting Systems Configurations and Types
Lighting Technologies
LED Technology Overview
LED “Challenges and Concerns”
Manufacturer responsibility
Controllers & Alarms
Recommended maintenance procedures
Question and answers
Purpose of Obstruction Lighting
History
The Evolution of Tower Lighting
- Red Code Beacon (300mm) and sidelights
- White Strobe, High Intensity
- White Strobe, Medium Intensity
- Red/White Dual Strobe, Medium Intensity
- Red LED Sidelight
- Red LED Beacon, Medium Intensity
Lighting Regulations / Certifications
- FAA Advisory
Circular 70/7460-1
“Obstruction Marking and Lighting”
- FAA Advisory Circular 150/5345-43 “Specification for
“Obstruction Lighting Equipment”
- FAA Engineering Brief 67
- FCC Part 17
- ICAO Annex 14
- VAP Draft Specification
- Transport Canada CAR 621.19 (formerly TP-382E)
- Secretary Communications-Mexico
- IEC Draft
FAA Tower Lighting Configurations
Red lighting/paint is an option for any height
tower for daytime marking.
Medium Intensity white lighting may be used in
lieu of paint on structures up to 500’ tall.
High Intensity white lighting may be used in lieu
of paint on structures over 500’ tall.
TYPE A
Red Lighting System
TYPE B
High Intensity White
TYPE C
High Intensity White with
AOL’s (on appurtenance)
Medium Intensity White
TYPE D
TYPE E
Dual Lighting System
Red / White Medium Intensity
TYPE F
Dual Lighting System
Red / High Intensity White
Dual RED/White Medium Intensity Beacon on Appurtenance Over 40’ Tall
Red Lighting Systems
Day:
Aviation orange and white paint
Night/Twilight:
Flashing red beacons & steady
burning obstruction lights (2000 candela
and 32 candela)
Light Sources:
Incandescent, Strobe and LED
Advantages:
Least complex lighting system
Relatively low purchase price
Disadvantages:
Painting increases life cycle cost
Flashing Red Beacons
FAA Designations:
L-864 Beacon
ICAO Designation:
Industry Jargon:
Medium Intensity Red Light
Red Beacon, 300mm Beacon, 864
Steady Burning Obstruction Lights
FAA Designation:
ICAO Designation:
Industry Jargon:
L-810
Low Intensity Light
Sidelight, Steady-Burner,
OBs, Marker Light, L-810
Medium Intensity White only Lighting
Day/Twilight:
20,000 candela white
Night:
2,000 candela white
-no sidelights required
Advantages:
No painting required
Less expensive than dual lighting
Disadvantages:
White strobes at night can
irritate neighbors, High voltage, High
tech components can mean expensive
maintenance
Light Sources:
Xenon gas strobe tubes
Medium Intensity Strobes
FAA Designation:
ICAO Designation:
Industry Jargon:
L-865
Medium Intensity White Light
Medium Intensity Strobe, White Strobe
Medium Intensity Dual Strobe Systems
Day/Twilight:
20,000 candela white
Night:
Flashing red strobe & steady burning
obstruction lights (2000 candela and 32
candela)
Light Sources:
Xenon gas strobe tubes
Advantages:
No painting required, strobes brighter
Efficient light source
Disadvantages:
High voltage, High tech components can
mean expensive maintenance
Medium Intensity Dual Strobes
FAA Designation:
L-864 / L-865
ICAO Designation:
Industry Jargon:
Medium Intensity Dual Light
Dual Strobe
High Intensity Strobe Systems
Day:
200,000 candela white
Twilight:
20,000 candela white
Night:
2,000 candela white
Advantages:
No painting required
Less expensive than dual lighting
Disadvantages:
White strobe at night can
irritate neighbors, very expensive
to maintain
High Intensity Strobes
FAA Designation:
L-856 for tall structures
ICAO Designation:
High Intensity White Light
Industry Jargon:
High Intensity Strobe
Light Sources
• What are the options & what’s the best?
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Incandescent
Strobe
LED
Incandescent Light Sources
Advantages :
Lowest “up front cost”
Numerous distribution sources
Fairly resilient to lightning
Plug and play to most broadcast towers
Disadvantage :
Short lamp life, high “reoccurring costs”
Frequent maintenance
Susceptible to vibration damage
Extremely inefficient, Consumes lots of power
Light Pollution, ground effects!
Strobe / Xenon gas Light Sources
Advantages :
-Longer life technology than incandescent.
-Efficient power consumption
-Numerous distribution sources
Disadvantage :
-Large “upfront” costs
-Proprietary replacement technology
-New electrical infrastructure
-Limited lamp life, depending on design
-EMI / RF issues and ozone release
-Expensive High Voltage replacement components
-Expensive maintenance costs
- Light Pollution, ground effects!
Light Emitting Diodes!
• LED obstruction lighting
– Advantages
• Lowest cost of ownership
• Plug and play with existing infrastructure, 120VAC
• Solid State, extremely robust ad reliable, impervious to
shock/vibration.
• Extremely energy efficient power consumption. 48 Watt beacon
• Precision optics. Warranted performance!
• No EMI created or susceptibility
• Not prone to damage from surge/lighting.
• Numerous distribution sources
– Disadvantages
• Reputable manufacturer with extreme knowledge of LED based
products is a must!
LED’s (Light emitting diodes)
Development timeline
-60’s & 70’s calculators and watches
-80’s: Interior uses such as panels, PC’s
-90’s: Traffic Intersections & Brake lights
-2000 Obstruction, railroad, aircraft,
-2005 - UL, Class 1 Div 2 area white lighting
-Today and beyond: General illumination!
Making the transition…..
• Going from a light bulb to a light engine
– Generally, a single LED cannot replace a single light
bulb
• A “Light Engine” is required
A revolution in lighting…LED’s
150
High Pressure Sodium
Electrical Discharge Lamps
Light Emitting Diodes
Metal Halide
100
Fluorescent
Mercury Vapor
50
Shaped
Reflectors
Incandescent
Conventional Incandescent
0
1920
Tungsten Halogen
1940
1960
1980
2000
2020
All LEDs are not the Same
5mm
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High-Flux LED
LED Chip
Plastic Lens
Body
Cathode Lead
Anode Lead
Slug
Use the Right Technology for the right job!
SnapLED
Through-Hole
High Flux Surface Mount Technology
Surface Mount
5mm vs. High Flux performance Comparison
LED performance is influenced by temperature
500 Candelas @ 25 O C
10%
34%
63%
LED degradation increases with current
density
1.4
Relative Intensity
1.2
1
0.8
0.6
0.4
0.2
0
10
Current Densities
1.45 A/mm2
100
1,000
10,000
100,000
On-Time (Hours)
1.03 A/mm2
0.41 A/mm2
0.21 A/mm2
Concerns and Challenges: Defining End of Life?
• What is the difference between the end of
life of an LED and that of a halogen or
incandescent lamp?
– Incandescent/Halogen is
catastrophic…whereas a LED light
output degrades
• The question one should ask is:
– What is the USEFUL LIFE or
EFFECTIVE LIFE of an LED fixture?
• Completely dependent on many
variables
Ultimate Solution: Responsible Designs
and Manufacturer Warranties
Manufacturers must take the lead to
ensure that their products meet the
minimum operational and intensity
requirements at the end of the
product’s warranty period!
A side note….controller and
monitoring systems
• Dialight DOES NOT manufacture controllers or
produce lighting “systems” as our focus is on LED
technology.
– We focus on upgrading / retrofitting existing lighting
systems to LED based fixtures
– Installing new LED fixtures with the partnerships with the
industry OEM’s.
• Please contact the vendor of your choice or visit our website for a
list of our existing distributors and OEM partners.
Minimum Maintenance Procedures
• All technologies
– Clean exterior optical portions of fixture
– Inspect and verify controller failure modes by creating a fault
– Inspect conduit & wiring for degraded connections
• Incandescent
– Ensure minimum of 120 VAC at lamp
– Inspect Gaskets & Seals around Fresnel lenses
• Strobe Tube
– Inspect high voltage controller capacitors and trigger cards
– Inspect fixture wiring and terminals for corrosion (Ozone)
– Re-lamp tubes per manufactures warranty (2-3 years)
• LED
– Re-lamp and install new gasket every 10-12 years
– Ensure 85 VAC at lamp
Questions??
Dialight Corp
1501 Route 34 South
Farmingdale, NJ 07727
732 -991-2837
www.dialight.com