Transcript Document

HILINE EXPRESS
ENHANCE YOUR IMAGE
LAUNCHING!
“HILINE EXPRESS”
COMES TO YOU WITH NEW TECHNOLOGICAL
ADVANCEMENTS TO SUIT YOUR NEEDS
HILINE EXPRESS
HILINE EXPRESS
4- HI TOWER
HILINE EXPRESS
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Maximum Printing speed of 45,000 copies per hour.
Vertical Web lead , Mono,H and Tower units.
Medium circulation around 100,000 to 150,000 copies
Three form roller with three oscillators in each ink train
UV or Heatset dryers for semi commercial application.
Shaftless drive system as an option.
HILINE EXPRESS
Basic Specifications
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Press Speed
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Cutoff - mm
CPH
: 45,000
: 533 , 546, 560, 578
(21”, 21 ½”, 22”, 22 ¾”)
• Web Width - mm
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Max.
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915 (36”)
Min. With 2:2:2 Folder
: 600 (23 ½”)
Min. With 1240 Folder
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508 ( 20”)
Max. Speed / No. of webs
II nd fold (2:2:2 folder )
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45,000 cph / 6 webs
II nd fold (1240 folder)
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45,000 cph / 12webs
IIIrd fold for 2:2:2 folder
: 30,000 cph / 4 webs
IIIrd fold for 1240 folder
: 40,000 cph / 8 webs
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Web grammage gsm
:
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Non Printing Gap -mm
: 13 (0.51”)
38-60 (25-40 lbs)
HILINE EXPRESS
MAIN FEATURES
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45,000 CPH Speed
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vertical web leads
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Spray dampening system
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Three ink form rollers with three oscillators
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Taper roller bearings for cylinders
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Motorized registration as a standard feature
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PLC with auto tracking facility for ink water balance
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Jaw folders Up to 12 web capacity
HILINE EXPRESS
Main Aggregates
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H print unit
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4 x 4 Tower
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4 x 2 Tower
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4 x 1 Tower
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2nd Fold - 2:2:2 Folder up to 6 webs ,2:3:3 Folder or
1240 Folder up to 12 webs
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MIL Standalone flying paster or OEM Paster
HILINE EXPRESS
Optional Units
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Third fold
• Double parallel (only for 2:2:2 folder)
• Angle bar
• Bay window for max 2 webs
interchange
• Balloon former / Upper Former
HILINE EXPRESS
Standard Accessories
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Pneumatic plate punching device
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Pneumatic Plate bending device
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Hydraulic / Mechanical web trolley
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Screw compressor with air dryer and Air Receiver
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Chilled dampening solution circulation system
HILINE EXPRESS
Options
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Manucolor remote ink zone control system with
CIP3 Compatibility
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OEM Close loop registration and cut-off control
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OEM Ink replenishment system
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Detachable shafts between print units or between
folder & print unit
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Stacked Autopasters
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Shaftless package for tower, folder and draw rollers
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Heatset package/UV System.
HILINE EXPRESS
Features of Vertical web lead Tower unit
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Reverse arch arrangement for tower configuration
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Tool less Plate lockup system
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Reel rod type Blanket lockup system
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Cylinders are mounted on precision Taper roller bearings
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Three form rollers and three oscillators per ink train
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Spray dampening system
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High grade cast iron side frames
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Two level platforms
HILINE EXPRESS
Features of Vertical web lead Tower unit
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Precision class cylinder Gears.
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Motorised image corrector to control fan-out
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Motorized Lateral and circumferential registration system.
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Web severer at the entry and exit of the each web
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Variable speed infeed roller at the entry of each web
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Inertia roller at the exit of the tower
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Web threading system
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Pneumatically operated clutch for decoupling H unit
HILINE EXPRESS
Features of Vertical web lead Tower unit
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Auxiliary drive system as an option for fast
make ready.
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Maximum three web provision in one tower.
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Manucolor Remote inking system as an option
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Two touch panels on each H unit for ease of operation
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Ink silencing system per train for operating 4x1,4x2
printing
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Shaftless drive system as an option.
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CE Compliance
HILINE EXPRESS
PRINT UNIT MODULES
4x4 unit
H unit
4x2 unit
4x1unit
HILINE EXPRESS
PRODUCTION POSSIBILITIES
HILINE EXPRESS
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31
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Ink form roller
Ink oscillating roller.
Intermediate roller
Scoring roller.
Ink duct roller
Plate cylinder
Blanket cylinder
INKING SYSTEM
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4
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2
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SPRAY DAMPENING SYSTEM
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1. Oscillating roller.
2. Form roller.
3. Spray Bar
4. Plate cylinder.
5. Blanket cylinder.
HILINE EXPRESS
Inking Unit
• Ten Roller Inking Train having three Ink Form
rollers and three Oscillating Rollers
• Ink Duct Driven through Variable speed DC
drive.
• Oscillating roller has ± 15 mm ( 0.59”) lateral
distribution stroke.
• Rilsan coated oscillating roller and ink take-up
roller.
HILINE EXPRESS
Inking Unit
• Lever type ink keys, Manucolor remote ink key
system as an option.
• Auto Tracking with Press Speed
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Ink silensing system per ink train.
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Pneumatically operated washing device
HILINE EXPRESS
Spray Dampening Unit
• Two roller spray Dampening System with
one form roller and one oscillating roller.
• One nozzle per page,two nozzles per bar
• Nozzle opening controlled through auto
tracking with press speed
• Manual overriding for spray bar controls.
HILINE EXPRESS
Spray Dampening Unit
• Chilled water system with pressurised feeder
• Pneumatic ON-OFF controls for form roller
• Auto Tracking with Press Speed
HILINE EXPRESS
FOLDERS
2:2:2 Jaw Folder
Up to 6 webs
Production –
24 pages broadsheet
48 pages Tabloid.
1240 Jaw Folder
Up to 12 webs
Production –
48 pages broadsheet
96 pages Tabloid.
HILINE EXPRESS
2:2:2 Folder - Features
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Min. web width 600 mm (23 1/2”) and
Max. web width 915 mm (36”)
70 degree taper former
PIV driven RTF & Collecting Rollers
2 sets of knurled steel nip rollers
Easy coupling & decoupling system
Longitudinal & cross perforation
provision
Adjustment facility
(In standstill condition )
- Folding Cylinder diameter
increment
- Overfold / Underfold
HILINE EXPRESS
2:2:2 Folder - Features
• Shear key protection
• Superstructure with Variable speed
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outfeed roller for each web
Motorized cut-off compensators
Quarter fold – Rotary type (Optional)
Double parallel fold (Optional)
Upper former (Optional)
HILINE EXPRESS
1240 Jaw Folder - Features
• 1:2:2 Jaw Folder of 12 Web capacity
• Min web width 508 mm (20”) and
Max web width 915 mm (36”)
• Three sets of nipping rollers : Two
cylinder size, One ½ cylinder
Diameter size
• On – the –run lap adjustment
+/- 0.75 (19.05mm)
• On –the-run ½ fold bucket phasing
• On-the- the run Pin timing
• On –the-run bucket wheel adjustment
HILINE EXPRESS
1240 Jaw Folder - Features
• Jaw cylinder of two around steel &
anodized aluminum with Integral torsion
bars Nip adjustment outside of guards
• On run chopper phasing for ¼ Fold
• Push button air clutch
• Superstructure with shaftless driven
outfeed roller / motorized cut-off
compensators
• OPTIONS :
- Quarter Fold - pecking style with 4 tape
transport
- Upper Former & Third former
- Cross Perf with on run phasing
- Stitcher built into nip area
HILINE EXPRESS
Central Console equipped with ManuColor Remote Ink zone control
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Press Functions
Register controls
15” colour touch screen monitor
Ink profile of each colour displayed as
bar graph & numerical value
Copy or swap function
40 mm (1.57”) ink zone width &
3 micron minimum step
Control of max. 16 ducts from a single
console
Self Diagnostics & CE certification
HILINE EXPRESS
TYPICAL CONFIGURATION LAYOUT
HILINE EXPRESS
TYPICAL CONFIGURATION LAYOUT
REACH US
For more details on the Manugraph presses.
Please contact :
The Sales Department.
MANUGRAPH INDIA LIMITED.
Sidhwa House,
N. A. Sawant Marg,
Colaba, Mumbai – 400 005
INDIA.
Tel – 91+022+2287 4815
Fax – 91+022+2287 0702
Email – [email protected]
Website – www.manugraph.com
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