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Power Systems division © ABB Group July 21, 2015 | Slide 1 Power Systems division Key deliverables Electrical, automation, control and instrumentation for power generation AC and DC power transmission grid systems for traditional and renewable energy integration (HVDC, HVDC Light, FACTS) Turnkey substations (incl. substation automation) Network management and market systems Power systems services Consulting and system studies Repair, retrofit, refurbishment Software and hardware upgrades Asset management and diagnostics Markets served © ABB Group July 21, 2015 | Slide 2 Utilities, industry, OEMs, EPCs, channel partners Transmission and Distribution Substations © ABB Group July 21, 2015 | Slide 3 Capabilities © ABB ABB Group Group © July 21, 21, 2015 2015 || Slide Slide 44 July Substations for Power Transmission & Distribution: • Air and gas insulated turnkey substations up to 220 kV • Mobile substations up to 66 kV • Engineered packages for substations up to 220 kV • Rehabilitation and upgrade of existing substations PSS portfolio includes © ABB ABB Group Group © July 21, 21, 2015 2015 || Slide Slide 55 July Our portfolio includes, but not limited to: Sales & marketing, tendering preparation, value base sales and basic and detailed design & engineering works for substations on turn key basis and up to 220 KV Civil design, primary design & substation automation Supply management with a world wide ABB chain Project management & construction execution include civil, primary automation & commissioning, starting up & guarantee for all scope included after sales service. PSSS Main Customers PSSS – EG has executed several strategic projects with different market segment, such as: EETC – Power Generation Utilities EETC – Transmission & Distribution Utility • Industry – Steel factories, cement factories, textile factories (paper factories, petroleum & petrochemical Co.) • Domestic private sector – large domestic compounds & touristic resorts, …. etc. • Indirect export – Engineered package for Egyptian EPCs. © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 6 EG, range 0908>/ PN / July 21, 2015 | Slide 6 Delivered Projects List Total of 77 66kV AIS S/S & extension Total of 5 66kV GIS S/S & extension Total of 31 220kV AIS outdoor S/S & extension Total of 3 220kV GIS S/S extension Participated in consortium with Global Lead Unit for two 500kV S/S & extension © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 7 EG, range 0908>/ PN / July 21, 2015 | Slide 7 References Egyptian Electricity Holding Co. – Nubaria 220 kV AIS Switchyard © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 8 EG, range 0908>/ PN / July 21, 2015 | Slide 8 Customer need To deliver 1500MW into the Egyptian grid To coordinate between the proposed solution and the interfaces with another 19 packages of the project. ABB’s response Delivered turnkey 220kV AIS substation package Managed to fulfil project milestones helping customer put service to gas turbines in due course Customer benefit Power delivered to the Egyptian grid before summer peak Due to ABB high performance during handing-over phase, customer did not receive any back claims from other packages contractors Egyptian Electricity Transmission Co. Yafea Ben Yazeed - 66/11 kV AIS S/S Customer need To improve 66kV grid in down town Giza City To build a 66kV substation in very limited area ABB’s response Delivered a turnkey 66kV AIS substation package ABB managed to furnish a very special design in order to accommodate all switchgear equipment in such a tight area facing tremendous challenges during execution Customer benefit EETC received top quality, newly designed 66kV AIS turnkey substation thus avoiding the GIS substation extra cost Improved 66kV grid in a condensed (down town) zone. © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 9 EG, range 0908>/ PN / July 21, 2015 | Slide 9 Abu Zaabal for Engineering Industries El-Darfala Customer need To build a 66kV substation to provide sustainable power supply for their private steel rolling mill To interconnect the required 66kV substation to the EETC grid via OHTL ABB’s response Delivered the required turnkey 66kV AIS substation package complete with 20Km OHTL ABB managed to handover contract deliverables in due course and earned customer satisfaction Customer benefit Customer achieved receiving energy from Egyptian grid in due course according to project milestones Customer received reliable and heavy duty product © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 10EG, range 0908>/ PN / July 21, 2015 | Slide 10 Power Generation © ABB Group July 21, 2015 | Slide 11 ABB delivers up to 25% of a Power Plant MV SWITCHGEAR HV SYSTEM INSTRUMENTATION Temperature Pressure ANALYZERS ACTUATOR ON-OFF, Controlled LV SWITCHGEAR STEP UP TRANSFORMER LV DRIVES AUXILIARY TRANSFORMER COMMUNICATION GENERATOR CIRCUIT BREAKER UNIT PROTECTIO N July 21, 2015 | Slide 12 MV DRIVES PT’s CT’s SA’s 1 SYNCHRONIZATION STAR POINT CUBICLE MV MOTORS LV MOTORS © ABB Group CONTROL SYSTEMS 1 HV- SUBSTATION TURBINE GOVERNOR CONTROL ROOM TURBINE G EXCITATION TRANSFORMER EXCITATION SYSTEM What ABB in Egypt can offer in Power Generation © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 13EG, range 0908>/ PN / July 21, 2015 | Slide 13 DCS systems, egineering, comissioning and service. DCS panels assembly and testing MV, LV, drives, transfomrers and related services Feild instruments and analyzers Excitation systems, synchronization and governers Covering whole range of instrumentation, controls and electrical systems for Power Generation (called „ICE“) Strong local competence to support Egypt and Africa Markets Electrical Engineering for Power Plants © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 14EG, range 0908>/ PN / July 21, 2015 | Slide 14 Site Assessment Short-circuit, overvoltage, harmonics and transient analysis Load flow and voltage drop calculation Sizing and arrangement of components Single line diagrams Determination of voltage levels and protective settings Allocation of consumers to LV and MV Switchgears and interfacing with PP control system Cable dimensioning Dimensioning of earthing system Lightning protection concept References El-Tebeen CCPP, 750 MW Customer need New Plant to supply electrical power to the grid CCPP with 1350 MW electrical power Turnkey solution for I&C ABB’s response Complete design, engineering, installation and commissioning of DCS and Instrumentation system CEPC Egypt Customer benefits End user: CEPC ABB takes full responsibility for engineering and coordination activities towards customer and end-user ABB supports CEDC To fulfill tight and demanding schedule Customer: PEGESCO Year of commissioning: 2009 © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 15EG, range 0908>/ PN / July 21, 2015 | Slide 15 Abu QIR, 1300 MW Customer need Modernization of 6 x 609 MW coal fired power plant with higher efficiency and lower emissions & redesign for turbine control and protection ABB’s response Abu Qir 2 units, 1300 MW, Egypt Complete DCS and instrumentation Customer: PGESCO Boiler protection, turbine hydraulics and control Year of commissioning: 2011 Model-based MODAN unit control system Customer benefits Common, integrated control system for low life cycle costs, covering DCS, boiler protection and turbine control Leading automation and optimization technology for: Improving the power plant efficiency and start-up processes Increased frequency accuracy and grid stability Replacement of maintenance-intensive mechanical-hydraulic turbine control by electrohydraulic system with higher accuracy and low maintenance cost © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 16EG, range 0908>/ PN / July 21, 2015 | Slide 16 Abu Rawash Water Plant © ABB ABB Group Division Automation Products © <sheetsteel July 21, 2015enclosure | Slide 17EG, range 0908>/ PN / July 21, 2015 | Slide 17 Application: Water Treatment Plant 5 Main sections Raw water intake Clarification Filtration Disinfection Chlorination 10 “Skid” Mounted Equipment for Filter Consoles- Quick Replacement Challenge: Break through order from Schneider Oriented Consultant