Transcript Slide 1
1 Lean Event: March 13 - 15, 2013 CALS/CHE BSC process improvement towards the goal of providing optimal financial support services to the College of Agriculture and Life Sciences and the College of Human Ecology to enrich the teaching, research, and extension programs of both colleges. Change Leadership at Cornell Strategic Planning Goal Alignment Process Improvement *Change Leadership Implementation & Continuous Improvement Mission Vision CU Objectives Faculty Excellence Educational Excellence Excellence in Research Engagement Excellence Staff Excellence Support intellectual inquiry Sustain excellence Use knowledge to enlighten and benefit Dignity, respect, and fairness University Strategic Initiatives Core Values Core Values Seek knowledge Embrace difference College/Division Goals •Where you are going: D •How you will improve: D,I Strategic Deployment Reward and recognize merit Promote crosscultural understanding Be a collaborative and collegial community Daily Kaizen Be accessible and affordable Standard Follow-up •How you will lock in the gains: C Visual Management •How you are doing: M,A 4 What is Lean? What is Lean? James P. Womack and Daniel T. Jones (2003), coined the term in Lean Thinking about the Toyota Production System They noticed 5 Principles at work: 1. Customer defines value How do you understand what your customer wants—and then build that into what you produce? 2. Organize work to deliver value How can you align your organization so that all that’s needed for a product or service is organized together? This contrasts with a stove-piped, traditional structure of Finance , HR, etc. 3. Focus on the flow of work How smooth is the flow? How short is the flow? How flexible is the system to adapt when a problem occurs? 4. Produce at rate of customer demand Set the pace for your activities to match your customer’s demand. 5. Pursue perfection Toyota instilled a relentless desire in everyone to continually improve Why Lean? Process Improvement is a tool to address Cornell’s workload challenge • Involves people doing the jobs figuring out what parts of the process need examined, are unnecessary, take time, and lead to inefficiency. • Creates a culture of change regarding how to streamline and size work to fit the hours people have to accomplish the work. • Builds capacity of staff and units while improving processes. • Protects the core mission by streamlining processes within organizations. • Encourages stewardship. Lean thinking and improvements help us to: • Build a common culture–those closest to the work constantly discovering how to make work better. • Train our leaders to create work environments that support observation, experimentation and speed. • Become better problem finders and solvers. • Encourages recognition and feedback in all directions. • Develop universal competencies, transferrable job skills, and career growth. Reducing Process to Core Value Identifying the 8 Key Wastes Overproduction Waiting Inventory Errors & Defects Hand-offs & Transportation System Stress and Motion Extra Processing Under-utilized talents How Does Lean Work at Cornell? Lean is “a systematic approach to identifying and eliminating waste...” There are many aspects and approaches. We usually start with Value Stream Mapping, by— Identifying current state Envisioning future state Launching rapid process improvements Ensuring stakeholder customer involvement We “practice” Lean in a predictable setting — 90-day improvement cycle Lean Advisor coaching Leadership “step-backs” and “gemba-walks” We integrate improvement and daily work— Application of “4 Key Systems” into operations Peer coaching Leader, executive, consultant , and program support It all starts with getting the ‘mess on the wall’… Cross-functional teams participate in a 3-day LAUNCH. They learn to valuestream map, identify pain points, see waste, “own” their reality, and envision a future state. More important than tools, they embrace an opportunity to make their work-lives better, together. …followed by a 90-day improvement cycle: a ‘learning lab’ of sorts Teams learn and experience Along the way, we discover untapped talents, creativity, and energy we as employees possess. • visual management • weekly rhythm • what it means ‘to win’ • seeing gaps • problem solving through ideas What’s Unique About Lean? “Wing-to-wing” improvements involve customers internal and external to the team, staff, and process partners Lean requires a much faster rate of change than process improvement Customers define what’s valuable Aggressive improvement goals (at least 50% at the outset) Continuous improvement is a way of life—the launch and Rapid Process Improvement all lead toward “daily kaizen” Cornell’s Lean Journey • There is widespread support for Lean improvements across the University. • You are the first team to launch at Cornell. • We are confident in your ability to set goals, identify barriers, and continuously problem-solve and improve. Value-Stream Mapping Bookend current process Complete major process steps Add qualifiers: times (WT, PT, TT), rework, %CAC and multiple paths Identify pain-points and issues Map (or describe) future state Identify possible improvements/focus areas Connect back to goals Report out First Things First: Set an audacious goal that scares you Anything less than 50% improvement encourages just working harder Tweaks aren’t worth the time you’re spending here An impossible goal requires that you dismantle a (dysfunctional) process Line of Sight ensures success