Integrated Sugar Complex

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Transcript Integrated Sugar Complex

Strictly Private and Confidential
Greentech Mega Food Park Pvt. Ltd
A project under the Ministry of Food Processing
Industries’ Mega Food Parks Scheme
Table of Contents
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
Mega Food Parks Scheme – Overview

Greentech Mega Food Park:

Project Overview

Promoter Background

Zone of Influence /Cluster

Raw Material Availability

Project Infrastructure

Proposed Master Plan

Indicative List of Units to be set up in the Park

Regulatory Approvals Checklist
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Mega Food Parks Scheme
OVERVIEW
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The Mega Food Parks Scheme - Overview
Flagship program of Ministry of Food Processing Industries (MoFPI), approved during the 11th Five
Year Plan and continues in 12th Plan
Aims at accelerating growth of food processing industry in the country
Targeted towards achievement of the Vision 2015 of MFPI which proposes to
to increase the processing of perishables from 6% to 20%, value addition from 20% to 35% and
share in global food trade from 1.5% to 3% by the year 2015
The key objectives of the Scheme are outlined as follows:
Provide state of the art infrastructure for food processing with latest technology
Ensure value addition of agricultural commodities including poultry, meat, dairy, fisheries etc
Address issues of small farm size, less remunerative farmer incomes and small and medium
nature of processing industries
Provide an institutional mechanism for producers, processors, and retailers to work together to
build in integrated supply chain from farm to retail
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The Mega Food Parks Scheme – Salient Features
Envisages cluster-based hub & spoke model- farm proximate facilities (primary processing centresPPCs and collection centres –CCs) and Central Processing Centre (CPC)
CPC to have need-based common infrastructure- may include warehouses, cold chain facilities,
Quality Control Labs and R&D Facility etc It would also have basic enabling infrastructure like road,
water, power, ETP & STP etc. and non-core infrastructure like canteens, admin building, crèche,
workers hostel etc
Farm proximate infrastructure (PPCs and CCs) to have aggregation facilities, sorting grading, cleaning
facilities and basic storage etc. This shall be connected to the fresh retail market as well as the CPC
through refrigerated transportation networks.
Developed plots at the CPC to be leased out to food processing units. Such units expected to avail the
benefits of common facilities on a user fee basis.
Responsibility of execution, ownership and management of the Park with the Special Purpose Vehicle
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The Mega Food Parks Model – Picture Representation
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Greentech Mega Food Park
PROJECT OVERVIEW
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Project Location – Ajmer, Rajasthan
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LOCATION CONNECTIVITY AND ADVANTAGES
Location Connectivity
Project is spread across 75.74 acres
Located in Rupangarh village of Kishangarh Block, District Ajmer, Rajasthan.
Site approx. 2 Km off the SH-7 (on Main District Road) that connects Kishangarh to
Makrana/Kuchaman
 50 km from district headquarter Ajmer, approx. 130 Km from Jaipur, approx. 370 km
from Delhi and approx. 550 km from Ahemdabad
 Nearest Railway Station is at Kishangarh (25 km)
Nearest Airport - Jaipur, New Airport is coming up in Kishangarh which is just 25 KM
Location Advantages
Availability of varied raw material produce
Excellent connectivity through road and rail as well as proximity to DMIC (Delhi Mumbai
Industrial Corridor) and the Dedicated Western Freight Corridor
Proximity to large and ever growing consumption markets- NCR, Jaipur, Udaipur, Jodhpur,
Ajmer, Bikaner etc
Zone well developed in terms of physical infrastructure requirements
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Greentech Mega Food Park
PROMOTER BACKGROUND
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Promoter Details
Greentech Mega Food Park Pvt. Ltd.
(Food Park SPV)
CG Foods India Private
Limited
(Lead Promoter)
www.cinnovationgrou.com
www.chaudharygroup.com
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ARG Developers
Genus Power
Infrastructures Ltd.
www.arggroupjaipur.com
www.genus.in
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Others
(Mr. Surja Ram
Meel, Mr, Suresh
Aggarwal, Mr. Sunil
Bansal and
Kamtech
Associates Pvt.
Ltd.)
Lead Promoter Details – CG Foods India Pvt. Ltd.
Sectoral Experience
Food Processing
CG Foods is a part of CINNOVATION|CG Group, popularly known for its star
product Wai Wai
CG Foods India
Pvt. Ltd.
CG Foods has five operational noodle manufacturing plants in four locations
in India with combined capacity of 2,400 packets of noodles /minute
While Wai Wai today is sold in more than 20 countries with the largest
variants, Wai Wai and its allied brands command more than 60% of the
market share of North Eastern States of India and noodle brands of CG have
captured more than 20% market share of entire India
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Other Promoter Details
Genus Power
Infrastructures
Ltd.
Sectoral Experience
ISO 9001:2008 certified, publicly traded company
Part of the $350 million Kailash Group with business portfolio spanning
Coal, Power, Paper, Apparel & Electronics
Genus deals in manufacturing and distribution of electronic energy meters,
metering solutions, power distribution and management projects,
inverters, UPS, batteries etc
ARG Developers
Pvt. Ltd.
Sectoral Experience
Prominent realty and infrastructure developer of Rajasthan
Offers wide range of projects and services- integrated townships, group
housing, shopping malls, office spaces and infrastructure & utility services
Kamtech
Associates Pvt.
Ltd
Sectoral Experience
Consultancy company providing turnkey project consultancy, quality
management system, management consultancy, technology transfer and
information technology consultancy
Individuals
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Mr. Suraja Ram Meel: Real Estate, Technical Education, Handicraft Exports,
Agriculturist
Mr. Suresh Aggarwal: Automobile Dealerships and Infrastructure
Development
Mr. Sunil Bansal: Real Estate Development
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Greentech Mega Food Park
ZONE OF INFLUENCE/CLUSTER
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The Zone of Influence (ZOI)/ Primary Cluster
(spread over 200-250 KM)
Districts in the ZoI include 8 districts
The
Project
Zone
Ajmer
Nagaur
Jodhpur
Pali
Rajsamand,
Bhilwara
Tonk
Jaipur
This is only the primary cluster. Raw material shall be
procured from other parts of the state/neighbouring
states depending on feasibility and requirement
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Connectivity
The entire zone is well connected to the state capital as well as the National
Capital
Population
Total population of the cluster is 23.27 million, which accounts to nearly
one third (1/3rd) of the state’s total population
Average population density of the cluster is 268 persons per sq km, which
is much more that the state’s average of 201
Geographical
Coverage
Zone has a total geographical area of 95,005 sq km accounting for around
27% of the state’s total geographical area
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Primary Processing Centres (PPC)/Spokes
Rational for Selection of PPC’s
Chomu, Jaipur
Merta City, Nagaur
Rupangarh MFP CPC Site
Jawaja, Ajmer
Devli, Tonk
Adequate coverage of all districts in the
catchment
To ensure that optimal level of focus crops arrive
at the PPCs and, in turn, the CPC
Farm proximity of these PPCs to key production
areas
To ensure that PPCs (as independent entities)
cater to the fresh retail trade market by being
situated in areas that are close to retail hubs and
designated collection centres in the state
To ensure that PPCs are located in areas that are
well connected to the CPC
Location details of four PPCs/spokes proposed for the project - each in 2.50 acres:
District
Name
1 Tonk
2 Jaipur
3 Nagaur
Proposed PPC
Location
Devli, Tonk
Chomu, Jaipur
Merta City, Nagaur
4 Ajmer
Jawaja, Ajmer
#
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Approx. Distance from
Food Park Site (Km)
160-170
90-100
100-110
140-150
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Districts that Shall be Catered to
Kota, Bhilwara and Bundi, Tonk
Sikar, Nagaur, Jaipur, Dausa, Alwar
Pali, Jalore, Jodhpur, Nagaur and Ajmer
Rajsamand, Bhilwara, Pali, Sirohi and
Ajmer
Collection Centres (CC’s) – Feeding the Spokes
Purpose of Setting up
CCs
Physical Layout of the
Facility
To serve as aggregation points in the catchment areas of each of the PPCs
from where produce will be aggregated for onward dispatch
Each CC will directly source raw materials from the farmers in the
catchment of 10-15 km
CCs would not have any brick and mortar structure
Identification of CCs
Designated aggregation points at village level would be identified in
consultation with respective Gram Sabhas and Panchayats
Functioning of CCs
Producers or village aggregators will bring farm produce to CCs
From CCs, depending upon the type of item, it will either be taken directly
to the CPC for storage, value addition and processing or to the nearest PPC
for intermediate processing like sorting and grading after which it will be
sent to the CPC or to the fresh retail markets
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Greentech Mega Food Park
RAW MATERIAL AVAILABILITY
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Cereal Crops- Jowar, Bajra, Maize, Wheat and Barley
Rabi Cereal Production in 2010-11
7,000,000
12,000,000
6,000,000
10,000,000
5,000,000
8,000,000
in MT
in MT
Prominent Kharif Cereals Production in 2010-11
4,000,000
3,000,000
2,000,000
6,000,000
4,000,000
2,000,000
1,000,000
-
-
WHEAT
JOWAR
BAJRA
MAIZE
in Cluster
in State
BARLEY
in Cluster
Production (in MT)
in State
WHEAT
BARLEY
Production (in MT)
JOWAR
BAJRA
MAIZE
in Cluster
412,216
2,155,332
560,849
in Cluster
1,984,980
528,212
in State
Production in Cluster
as a % of Total State
Production
508,877
6,117,800
2,061,424
10,424,350
934,651
35%
27%
in State
Production in Cluster
as a % of Total State
Production
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81%
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19%
57%
Pulses- Moong, Moth, Urad, Chaula, Gram and Masoor
Rabi Pulses Production in 2010-11
800,000
700,000
600,000
500,000
400,000
300,000
200,000
100,000
-
2,000,000
1,500,000
in MT
In MT
Kharif Pulses Production in 2010-11
500,000
-
MOONG
MOTH
URAD
in Cluster
Production (in MT) MOONG
GRAM
CHAULA
in State
MOTH
URAD
MASOOR
in Cluster
CHAULA
in Cluster
485,809
197,800
43,053
21,082
in State
Production in
Cluster as a % of
Total State
Production
652,228
774,698
94,156
64,336
74%
26%
46%
33%
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1,000,000
in State
Production (in MT)
GRAM
MASOOR
in Cluster
487,113
9,389
in State
1,600,718
38,449
30%
24%
Production in Cluster
as a % of Total State
Production
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Oilseeds- Groundnut, Sesamum, Mustard, Taramira
Kharif Oil Seed Production in 2010-11
Rabi Oilseed Production in 2010-11
700,000
4,000,000
600,000
3,000,000
400,000
In MT
In MT
500,000
300,000
200,000
2,000,000
1,000,000
100,000
-
GROUNDNUT
SESAMUM
in Cluster
RAPE &
MUSTARD
CASTOR
SEED
in State
TARAMIRA
in Cluster
RAPE &
TARAMIRA
MUSTARD
Production (in MT)
GROUNDNUT
in Cluster
229,054
112,541
14,804
in Cluster
725,569
324,691
in State
686,817
223,431
241,244
in State
3,883,283
486,366
33%
50%
6%
Production in Cluster as a
% of Total State
Production
19%
67%
Production in
Cluster as a % of
Total State
Production
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SESAMUM CASTOR SEED
in State
Production (in MT)
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Vegetables-Onions, Tomato, Peas, Cauliflower, Melons, Green Chillies
Vegetable Production in 2010-11
Production (in MT)
Onion
Tomato
Peas
in Cluster
235,000
30,000
20,000
in State
541,000
Cauliflower Water Melon
Musk and Long
Green Chilli
Lemon
11,000
12,500
10,000
6,000
67,000
40,000
14,500
18,000
8,000
Jaipur, Jodhpur
primarily
Major Areas of
and Nagaur grown in the
Production
districts Jaipur area
evenly distributed
primarily between Ajmer,
grown in the Jaipur and Tonk
Jaipur area
regions
Jaipur
promine
producing
area
Production in
Cluster as a % of
Total State
Production
43%
almost entire
45%
produced in
cluster
28%
86%
Jaipur
promine
producing
area
56%
75%
Total Veg. production in the state in 2010-11 was 950,000 MT.
Out of this, 363,000 MT was produced in the Project Zone- ~38 % of the state’s total vegetable
production
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Spices- Methi, Coriander, Cumin Seed, Garlic
Spices Production in 2010-11
Production (in MT) Coriander
Cumin Seed
Garlic
Fennel
Methi
48,000
7,000
15,000
17,000
114,000 186,000
27,000
94,000
in Cluster
in State
Major Areas of Production
219,000
Jodhpur,
Nagaur, Pali
and Ajmer
regions
Production in Cluster as
a % of Total State
Production
42%
Ajwain
5,000
13,000
Jaipur, Jodhpur,
Nagaur and Pali
regions
4%
56%
Red Chilli
15,000
Bhilwara, Tonk and
Jodhpur
18%
0%
33%
Total spice production in the state in 2010-11 stood at 668,000 MT out of which 94,000 MT or approximately
14 percent is grown in the cluster
Amount less but availability fairly diverse
Secondary cluster shall also be leveraged
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Medicinal Plants, Aromatic Plants and Flowers
Production in 2010-11
Production (in MT)
Isabgol
in Cluster
55,000
in State
113,000
18,000
Major Areas of Production
grown primarily in Jodhpur and
Nagaur regions
Pali and Jodhpur
49%
Almost all production in
state comes from cluster
Production in Cluster as a % of
Total State Production
Mehndi
146,000 MT of medicinal plants grown in the state in 2010-11, 50% grown in the
cluster
Marigold (1900 MT) and Rose (2300 MT) prominent flowers grown in the project
zoneAjmer, Jaipur and Jodhpur prominent growing belts
89 percent of flower production in the state comes from the project
zone
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Gaur Seed for Gaur Processing & Livestock & Dairy
Gaur Production in 2010-11
Production (in MT)
Gaur
Rajasthan contributes approximately 65-70 percent of Guar
in Cluster
177,997
in State
1,546,469
production in the country
Crop has multiple uses- Guar splits and gum powder are
further processed and have applicability in industries such as
Production in Cluster
as a % of Total State
Production
12%
petroleum, textile, paper, food and pharmaceuticals etc
Livestock & Dairy Production
Product
Unit
Milk
000 tones
Eggs
Million No.
2009-10
12,330
671.30
2010-11
13,234
669.70
Cattle-feed industry growing fast in the state
 3rd in India in terms of livestock
population
 Has 11.2 percent of the total livestock in
the country, 10 percent of national
production of milk
 3rd in milk production in India
Overall- 56.6 million Livestock and 5 million
poultry animals in the state
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Fruits- Mango, Aonla, Custard Apple, Kinnow, Orange
Fruits Production in 2010-11
Production (in MT)
Mango
Aonla
Custard Apple
in Cluster
10,000
5,000
3,200
in State
83,000
9,000
5,200
Bhilwara, Jaipur Ajmer, Bhilwara
and Rajsamand
and Jaipur
Rajsamand
Major Areas of Production
Production in Cluster as
a % of Total State
Production
12%
56%
Kinnow
Orange
Pomegranate
126,000 167,000
4,500
Ganganagar
belt
62%
Within the project zone, Bhilwara, Jaipur and Rajsamand are the key fruit producing areas
Total fruit production in Rajasthan was 460,000 MT in 2010-11. Out of this, 30,000 MT was produced in the
Project zone, ~7 % of the state’s total fruit production
Amount less but fruit availability is fairly diverse
Secondary cluster shall also be leveraged
Produce mix ideal for MSME units
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Greentech Mega Food Park
PROJECT INFRASTRUCTURE
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Proposed Core Processing Facilities
Component
Silo
RM Warehouse
F G Warehouse
Cold Storage
Ripening Chamber
IQF along with prep line
Deep Freeze
Pack House including Sorting Grading for F&V
Crates, Pallets & Forklifts
Food Testing Lab
CA Chamber
Reefer Van
Steam Generator
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Capacity
17500 MT
2500 MT
5000 MT
5000 MT
120 MT
2 MTPH
1000 MT
10 MTPH
Lump sum
Lump sum
500 MT
6 Nos
8 MTPH
Basic Enabling Infrastructure Facilities at the Park
State of art infrastructure by renowned architects, master planners and engineers-
Road network with pavement, junctions, footpath etc
Non-stop water and power availability with captive power
Water treatment facilities
Parking space
Storm water drainage system
Fire fighting
ETP and STP
Signage, landscaping, street lighting
Telecommunication infrastructure
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Other Infrastructure Facilities at the Park
Administration Block
For office space & other admin facilities., Banking facilities, First Aid Centre,
Canteen, Workers hostel and guest house facilities, Offices / Multipurpose Space
for conferences etc, agri-related shops, communication rooms etc
Procurement & Warehouse Management Cell
Would facilitate procurement of raw material for various processors in the park
and would facilitate the processors manage their procurement and raw material
storage needs.
Extension Cell
To educate farmers in the catchment area on various aspects of farming and post
harvest handling of produce.
Quality Control Cell
To ensure quality control requirements of various processors, both for raw
material as well as end products.
Logistics and Distribution Cell
A Common logistics and distribution cell will be set up at the CPC that would take
care of both inward and outward logistics requirements of the processors.
Liaison and Marketing Cell
A common marketing cell would be formed that would support various processors
in marketing of their end products.

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Greentech Mega Food Park
PROPOSED MASTER PLAN
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Proposed Master Plan
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Proposed Land Use Plan
#
1
2
3
4
5
6
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Area
( Sq Mt)
Land Use
Area
( Acre)
Percentage
Plots
Core Infrastructure
Green/Open spaces
Basic Enabling Infra
Non Core Infrastructure
Standard Design Factory Sheds
1,38,642
32,463
32,836
95,926
4,483
2,160
34.26
8.02
8.11
23.70
1.11
0.53
45.2
10.5
10.7
31.3
1.4
0.7
Total
3,06,510
75.74
100.0
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Greentech Mega Food Park
INDICATIVE LIST OF UNITS
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Indicative List of Units to be set up in the Park
Type of Food Processing Units
Wheat based Unit: Noodles & Pasta
Biscuits & Bakery Products
Dairy Processing
Integrated Maize Processing
Oil Milling
Cattle/poultry feed
Pulses Processing (Cleaning, sorting, grading, destining, polishing & packaging)
Potato Processing
Frozen vegetable
Candies, murabba & Confectionery
Ketchup & Sauces (canning / bottling line)
Spice Processing Unit
Jam, Jelly(canning/bottling line), Pickles etc)
Ready To Eat
Packaging & Ancillary Units
Total
Note: The above list of prospective units may be considered as only indicative at this stage and the exact
type and size of respective units may only be ascertained during the course of project implementation
and marketing efforts that shall be taken by the SPV
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Greentech Mega Food Park
REGULATORY APPROVALS
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Regulatory Approvals Checklist
Particulars
Status
In Principle Approval by MoFPI
Received
Land Acquisition & Commercial Conversion for land measuring 75.74 acres
- 68.72 Acres land
- Land measuring 7.02 acres
Industrial conversion done
Industrial conversion
pending. Expected to
complete by Jan 2013
Financial closure
Achieved
Consent to Establish (CTE)
Final Approval by MoFPI
Achieved
Achieved
Note: Policy stipulates that 50 acres contagious land needs to be commercially converted. Same has been complied with
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The Next Steps
If you have any questions relating to the Project, then please contact us at the details mentioned below.
CONTACT DETAILS:
Ajay Kumar Gupta
Director
Greentech Mega food Park Pvt. Ltd Rupangarh, Ajmer
Mobile: +91 9414046876
[email protected]
[email protected]
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Dwijendra Verma
GM – Project
Greentech Mega food Park Pvt. Ltd
Mobile: +91 7727838844
Email: [email protected]
[email protected]
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