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Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Part I D. Yogi Goswami, Frank Kreith, Jan F. Kreider D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Outline Introduction Calculations of Heating and Hot Water Load in Buildings. Calculation of Heat Loss Internal Heat Sources in Buildings The Degree-day Method Service Hot-Water Load Calculation Solar Water Heating Systems Natural Circulation Systems Forced-Circulation Systems Industrial Process Heat Systems Liquid-Based Solar-Heating Systems for Buildings Physical Configurations of Active Solar Heating Systems3 Solar Collector Orientation Fluid Flow Rates Thermal Storage Other Mechanical Components Controls in Liquid Systems Load Devices in Liquid Solar-Heating Systems D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Introduction Historically, methods used for collecting and transferring solar heat were passive methods, that is, without active means such as pumps, fans and heat exchangers. Passive solar heating methods utilize natural means such as radiation, natural convection, thermosyphon flow and thermal properties of materials for collection and transfer of heat. Active solar heating methods, on the other hand, use pumps and fans to enhance the rate of fluid flow and heat transfer. This chapter describes in detail the function and design of active systems for heating buildings and service water. Energy for heating buildings and hot water consumes about one-fourth of the annual energy production in the United States. In many areas of the United States and the world, solar heating can compete economically with other types of fuel for heating, without even considering the environmental benefits. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heating and Hot Water Load in Buildings 5.1 Calculations of Heating and Hot Water Load in Buildings Energy requirements for space heating or service water heating can be calculated from basic conservation of energy principles. For example, the heat required to maintain the interior of a building at a specific temperature is the total of all heat transmission losses from the structure and heat required to warm and humidify the air exchange with the environment by infiltration and ventilation. ASHRAE has developed extensive heat load calculation procedures embodied in the ASHRAE Handbook of Fundamentals. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heating and Hot Water Load in Buildings Heat loss calculations for buildings Figure on the right shows the combinations of temperature and humidity that are required for human comfort. The shaded area is the standard U.S. comfort level for sedentary persons. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss The components of heat loss calculations of a building are given below. Heating load calculations for buildings Heating load component Walls, Roof, Ceilings, Glass Equations Descriptions/References 𝑞 = 𝑈 ∙ 𝐴(𝑇𝑖 − 𝑇𝑜 ) 𝑈𝑓 has special units of 𝑊/𝑚2 . Values of 𝑈𝑓 for various ground water temperatures are given in Appendix 5. Basement floors and walls below ground level 𝑞𝑓 = 𝑈𝑓 ∙ 𝐴𝑓 Concrete floors on ground 𝑞𝑓𝑒 = 𝐹𝑒 𝑃𝑒 (𝑇𝑖 − 𝑇𝑜 ) 𝑞𝑠𝑒𝑛𝑠𝑖𝑏𝑙𝑒 = 𝑄𝜌𝑎 𝐶𝑝𝑎 (𝑇𝑖 − 𝑇𝑜 ) or = 1200 ∗ 𝑄(𝑇𝑖 − 𝑇𝑜 ) Watts Infiltration and ventilation air 𝑘𝑔 are inside and outside air 𝑇𝑖 , 𝑇𝑜 temperature, respectively. 𝑈 values of composite section are calculated from the thermal properties of components given in Appendix 5. 𝑞𝑙𝑎𝑡𝑒𝑛𝑡 = 𝑄𝜌𝑎 ℎ𝑓𝑔 ∆𝑊 or = 2808 ∗ 𝑄∆𝑊 Watts 𝑃𝑒 is the perimeter of the slab. 𝐹𝑒 values are given in Appendix 5. 𝑄 is volume of air flow in 𝜌𝑎 and 𝐶𝑝𝑎 are density and specific heat of air. ℎ𝑓𝑔 is the latent heat of water at room temperature. ∆𝑊 is humidity ratio difference between inside and outside air. 𝐽 Assuming 𝜌𝑎 = 1.2 3 ; ℎ𝑓𝑔 = 2340 𝐽/𝑘𝑔, 𝐶𝑝𝑎 = 1000 𝑘𝑔 ℃ 𝑚 D. Y. Goswami, F. Kreith, J. F. Kreider 𝑚3 . 𝑠𝑒𝑐 Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss Transmission heat losses through attics, unheated basements, and the like are buffered by the thermal resistance of the unheated space. For example, the temperature of an unheated attic lies between that of the heated space and that of the environment. As a result, the ceiling of a room below an attic is exposed to a smaller temperature difference and consequent lower heat loss than the same ceiling without the attic would be. The effective conductance of thermal buffer spaces can easily be calculated by forming an energy balance on such spaces. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss Example. Calculate the heat load on a house for which the wall area is 200 m2, the floor area is 600 m2, the roof area is 690 m2, and the window area totals 100 m2. Inside wall height is 3 m. The construction of the wall and the roof is shown below. Cross-sections of the wall and the roof for the Example D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss Selective Surfaces Example. The thermal resistance of the wall can be found by the electrical resistance analogy as: Rwa = Routside air + Rwood siding + Rsheathing + Rcomb + RWall board + Rinside air Combined thermal resistance for the studs and insulation (Rcomb) is found as: 1 𝑅𝑐𝑜𝑚𝑏 𝐴𝑠𝑡𝑢𝑑 𝐴𝑖𝑛𝑠𝑢𝑙𝑎𝑡𝑖𝑜𝑛 1 = + 𝑅𝑠𝑡𝑢𝑑 𝑅𝑖𝑛𝑠𝑢𝑙𝑎𝑡𝑖𝑜𝑛 𝐴𝑠𝑡𝑢𝑑 + 𝐴𝑖𝑛𝑠𝑢𝑙𝑎𝑡𝑖𝑜𝑛 Assuming that the studs occupy 15% of the wall area, 1 0.15 0.85 = + 𝑅𝑐𝑜𝑚𝑏 0.77 1.94 or 𝑅𝑐𝑜𝑚𝑏 = 1.58 D. Y. Goswami, F. Kreith, J. F. Kreider 𝑚2℃ 𝑊 Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss Reflecting Surfaces Therefore the wall resistance, R , can be found as: wa Specular reflectance values 𝑈𝑤𝑎 = 1 1 = = 0.46 𝑊/𝑚2 ℃ 𝑅𝑤𝑎 2.179 The heat loss through the windows depends on whether they are single-glazed or double-glazed. In this example, single-glazed windows are installed, and a U factor equal to 4.7 W/m2 oC is used. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss Transparent The roof is constructed of 12.7 mm gypsum wall board, 51 mm foam insulation board, 38 mm still air, 12.7 mm plywood, and asphalt shingles (wooden beams and roofing Materials paper are neglected for the simplified calculations here). Therefore, 𝑈𝑟𝑓 1 = = 0.32 𝑊/𝑚2 ℃ 0.030 + 0.077 + 0.11 + 0.17 + 2.53 + 0.079 + 0.1 Outside air Shingles Plywood Air Gap Foam Wallboard Inside air If the respective areas and U factors are known, the rate of heat loss per hour for the walls, windows, and roof can be calculated. 𝑊 Walls: qwa=(200 m2) x 0.46 𝑚2 ℃ = 92 𝑊/℃ 𝑊 Windows: qwi=(100 m2) x 4.7 𝑚2 ℃ = 470 𝑊/℃ Walls: qrf=(690 m2) x 0.32 𝑚2 ℃ = 220 𝑊/℃ +____________ Total qtr =782 𝑊/℃ 𝑊 If double-glazed windows were used, the heat loss would be reduced to 552 𝑊/℃. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss The infiltration and ventilation rate Q for this building is assumed to be 0.5 ACH (Air Changes per hour). 𝑞𝑠𝑒𝑛𝑠𝑖𝑏𝑙𝑒 = 𝑄𝜌𝑎 𝐶𝑝𝑎 (𝑇𝑖 − 𝑇𝑜 ) Sensible heat load 𝑞𝑙𝑎𝑡𝑒𝑛𝑡 = 𝑄𝜌𝑎 ℎ𝑓𝑔 ∆𝑊 Latent heat load In residential buildings, humidification of the infiltration air is rarely done, so latent heat load is neglected. 𝑄 = 0.5 × (600 𝑚2 × 3 𝑚) = 900 𝑚3 /ℎ𝑟 = 0.25 𝑚3 /𝑠 volume 𝑞𝑠𝑒𝑛𝑠𝑖𝑏𝑙𝑒 𝑚3 𝑘𝑔 𝐽 = 0.25 × 1.2 3 × 1000 ℃ = 300 𝑊/℃. 𝑠 𝑚 𝑘𝑔 D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Calculations of Heat Loss Therefore, 𝑞𝑡𝑜𝑡 = 𝑞𝑠𝑒𝑛𝑠𝑖𝑏𝑙𝑒 + 𝑞𝑡𝑟 = 782 + 300 = 1082 𝑊/℃ This calculation is simplified for purposes of illustration. Heat losses through the slab surface and edges have been neglected, for example. More refined methods of calculating energy requirements on buildings do not use the steady-state assumption used above [23]. The thermal inertia of buildings may be expressly used as a load-leveling device. If so, the steady-state assumption is not met and the energy capacitance of the structure must be considered for accurate results. Many adobe structures in the U.S. Southwest are built intentionally to use daytime sun absorbed by 1-ft-thick walls for nighttime heating for example. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Internal Heat Sources in Buildings Heat supplied to a building to offset energy losses is derived from both the heating system and internal heat sources. Some common internal sensible heat gains that tend to offset the heating requirements of buildingsa aFor more data see [2]. factor is the amount of a window not in a shadow expressed as a decimal between 1.0 and 0.0. bShading D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Internal Heat Sources in Buildings Commercial buildings such as hospitals, computer facilities, or supermarkets will have large internal gains specific to their function. Internal heat gains tend to offset heat losses from a building but will add to the cooling load of an air-conditioning system. The magnitude of the reduction in heating system operation will be described in the next section. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method The preceding analysis of heat loss from buildings expresses the loss on a per unit temperature difference basis (except for unexposed floor slabs). In order to calculate the peak load and total annual load for a building, appropriate design temperatures must be defined for each. The outdoor design temperature is usually defined statistically, such that the actual outdoor temperature will exceed the design temperature 97.5 % or 99 % of the time over a long period. The design temperature difference (∆𝑇) is then ∆𝑇 = 𝑇𝑖𝑛𝑡𝑒𝑟𝑖𝑜𝑟 𝑏𝑢𝑖𝑙𝑑𝑖𝑛𝑔 − 𝑇𝑜𝑢𝑡𝑑𝑜𝑜𝑟 The design ∆𝑇 is used for rating non-solar heating systems, but is not useful for selection of solar systems, since solar systems rarely provide 100 % of the energy demand of a building at peak conditions. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method A more useful index of heating energy demand is the total annual energy requirement for a building. This quantity is somewhat more difficult to calculate than the peak load. Building load profile versus ambient temperature showing no-load temperature Tnl and desired interior temperature Ti. It requires a knowledge of day-to-day variations in ambient temperature during the heating season and the corresponding building heat load for each day. Building heat loads vary with ambient temperatures as shown at the figure. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method The environmental temperature Tnl, above which no heat need be supplied to the building, is a few degrees below the required interior temperature Ti because of internal heat-generation effects. The no-load temperature at which internal source generation qi just balances transmission and infiltration losses can be determined from the energy balance 𝑞𝑖 = 𝑈𝐴 𝑇𝑖 − 𝑇𝑛𝑙 where 𝑈𝐴 is the overall loss coefficient for the building (W/oC). Then, 𝑇𝑛𝑙 = 𝑇𝑖 − 𝑞𝑖 𝑈𝐴 The total annual heat load on the building, QT, can be expressed as 𝑄𝑇 = 365 𝑑𝑎𝑦𝑠 + indicates that only positive values are considered. D. Y. Goswami, F. Kreith, J. F. Kreider 𝑈𝐴(𝑇𝑛𝑙 − 𝑇𝑎) + 𝑑𝑡 Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method In practice, it is difficult to evaluate this integral, therefore, three simplifying assumptions are made: 1. 𝑈𝐴 is independent of time. 2. 𝑇𝑛𝑙 is independent of time. 3. The integral can be expressed by the sum. Thus, 365 𝑈𝐴 𝑇𝑛𝑙 − 𝑇𝑎 𝑛 + 𝑛=1 Where n is the day number, and the daily average temperature 𝑇𝑎 can be approximated by (𝑇𝑎, 𝑚𝑎𝑥 − 𝑇𝑎, 𝑚𝑖𝑛)/2 in which Ta,max and Ta,min are the daily maximum and minimum temperatures, respectively. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method The quantity 𝑇𝑛𝑙 − 𝑇𝑎 + is called the degree-day unit. For example, if the average ambient temperature for a days is 5oC and the no-load temperature is 20oC, 15 degree C-days are said to exist for that day. However, if the ambient temperature is 20oC or higher, 0 degree-days exist, indicating 0 demand for heating that day. Degree-day totals for monthly ( 𝑚𝑜𝑛𝑡ℎ 𝑇𝑛𝑙 − 𝑇𝑎 𝑛+ ) and annual periods can be + used in 𝑈𝐴 365 𝑛=1 𝑇𝑛𝑙 − 𝑇𝑎 𝑛 to calculate the monthly and annual heating energy requirements. In the past, a single value of temperature has been used throughout the United States as a universal degree-day base, 65.0°F or 19°C, however, since many homeowners and commercial building operators have lowered their thermostat settings in response to increased heating fuel costs, thereby lowering Tnl, this practice is now outdated. Therefore, a more generalized database of degree-days to several bases (values of Tnl) has been created by the U.S. National Weather Service (NWS). D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method Example. A building located in Denver, CO, has a heat-loss coefficient 𝑈𝐴 of 1000 kJ/hr°C and internal heat sources of 4440 kJ/hr. If the interior temperature is 20°C (68°F), what are the monthly and annual heating energy requirements? Monthly and annual energy demands A gas furnace with 65 % efficiency is used to heat the building. Solution. In order to determine the monthly degree-day totals, the no-load temperature (degree-day basis) must be evaluated, 4440 𝑇𝑛𝑙 = 20 − = 15.6℃ (60 ℉) 1000 The monthly degree C-days for Denver are taken from the U.S. National Weather Service and given in the table. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems The Degree-day Method The energy demand is calculated as, Monthly and annual energy demands ℎ𝑟 𝑈𝐴 × 24 × Degree C−days 𝑑𝑎𝑦 The annual energy demand of 62.9 GJ is delivered by a 65% efficient device. Therefore, 𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝐴𝑛𝑛𝑢𝑎𝑙 𝑃𝑢𝑟𝑐ℎ𝑎𝑠𝑒𝑑 𝐸𝑛𝑒𝑟𝑔𝑦, 62.9 𝐺𝐽 0.65 = 96.8 𝐺𝐽 D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Service Hot-Water Load Calculation Service hot-water loads can be calculated precisely with the knowledge of only a few variables. The data required for calculation of hot-water demand are, Water source temperature (Ts) Water delivery temperature (Td) Volumetric demand rate (Q) The energy requirement for service water heating qhw is given by, 𝑞ℎ𝑤 𝑡 = 𝜌𝑤𝑄 𝑡 𝑐𝑝𝑤 𝑇𝑑 − 𝑇𝑠 𝑡 , Where 𝜌𝑤 is the water density and 𝑐𝑝𝑤 is its specific heat. The demand rate, Q(t), varies in general with time of day and time of year; likewise, the source temperature varies seasonally. Source temperature data are not compiled in a single reference; local water authorities are the source of such temperature data. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Service Hot-Water Load Calculation Example. Calculate the monthly energy required to heat water for a family of four in Nashville, TN. Monthly source temperatures for Nashville are shown in Table 5.5, and the water delivery temperature is 60°C (140 °F). Approximate service hot-water demand rates Solution. For a family of four, the demand rate Q may be found using a demand recommended from the table. 𝑙𝑖𝑡𝑒𝑟𝑠 𝑚3 𝑄 = 4 × 76 = 0.30 𝑑𝑎𝑦 𝑑𝑎𝑦 D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Service Hot-Water Load Calculation The density of water can be taken as 1000 kg/m3 and the specific heat as 4.18 kJ/kg °C. Monthly demands are given by, Approximate service hot-water demand rates 𝑑𝑎𝑦𝑠 𝜌𝑤𝑐𝑝𝑤 𝑇𝑑 − 𝑇𝑠 𝑡 𝑚𝑜𝑛𝑡ℎ 𝑑𝑎𝑦𝑠 = 0.30 × 103 × 4.18 60 − 𝑇𝑠 𝑡 𝑚𝑜𝑛𝑡ℎ 𝑞𝑚 = 𝑄 × The monthly energy demands calculated from the equation above with these data are tabulated in the next slide. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Service Hot-Water Load Calculation Water heating energy demands for the example D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Solar Water Heating Systems Solar Water Heating Systems Solar water-heating systems represent the most common application of solar energy at the present time. There are basically two types of water-heating systems: natural circulation or passive solar system (thermosyphon) Forced circulation or active solar system Natural circulation solar water heaters are simple in design and low cost. Their application is usually limited to nonfreezing climates, although they may also be designed with heat exchangers for mild freezing climates. Forced circulation water heaters are used in freezing climates and for commercial and industrial process heat. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems The natural tendency of a less dense fluid to rise above a denser fluid can be used in a simple solar water heater to cause fluid motion through a collector. The density difference is created within the solar collector where heat is added to the liquid. Schematic diagram of thermosyphon loop used in a natural circulation D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems As water gets heated in the collector, it rises to the tank, and the cooler water from the tank moves to the bottom of the collector, setting up a natural circulation loop. It is also called a thermosyphon loop. For the thermo syphon to work, the storage tank must be located higher than the collector. The flow pressure drop in the fluid loop (∆𝑃) must equal the bouyant force "pressure difference" (∆𝑃𝐵𝑂𝑈𝑌𝐴𝑁𝑇 ) caused by the differing densities in the hot and cold legs of the fluid loop. ∆𝑃𝐹𝐿𝑂𝑊 = ∆𝑃𝐵𝑂𝑈𝑌𝐴𝑁𝑇 𝐿 = ρ𝑠𝑡𝑜𝑟𝑔𝐻 − [ 0 𝜌 𝑥 𝑔𝑑𝑥 + 𝜌𝑜𝑢𝑡𝑔(𝐻 − 𝐿)] where H is the height of the legs and L is the height of the collector, 𝜌 𝑥 is the local collector fluid density, ρ𝑠𝑡𝑜𝑟 is the tank fluid density, and ρ𝑜𝑢𝑡 is the collector outlet fluid density, the latter two densities assumed uniform. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems The flow pressure term, ∆𝑃𝐹𝐿𝑂𝑊, is related to the flow loop system head loss, which is in turn directly connected to friction and fitting losses and the loop flow rate: ∆𝑃𝐹𝐿𝑂𝑊 = 𝜌𝑑(ℎ𝐿) 𝐿𝑂𝑂𝑃 where ℎ𝐿 = 𝐾𝑉2, with K being the sum of the component loss velocity factors and V the flow velocity. Since the driving force in a thermosyphon system is only a small density difference and not a pump, larger-than-normal plumbing fixtures must be used to reduce pipe friction losses. Since the hot-water system loads vary little during a year, the angle of tilt is that equal to the latitude, that is, 𝛽 = 𝐿. The temperature difference between the collector inlet water and the collector outlet water is usually 8-11°C during the middle of a sunny day. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems Passive solar water heaters compact model using combined collector and storage section view of the compact model tank and collector assembly D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems After sunset, a thermosyphon system can reverse its flow direction and lose heat to the environment during the night. To avoid reverse flow, the top header of the absorber should be at least 30 cm below the cold leg fitting on the storage tank, as shown, otherwise a check valve would be needed. To provide heat during long cloudy periods, an electrical immersion heater can be used as a backup for the solar system. The immersion heater is located near the top of the tank to enhance stratification and so that the heated fluid is at the required delivery temperature. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems Several features inherent in the thermo syphon design limit its utility. If it is to be operated in a freezing climate, a nonfreezing fluid must be used, which in tum requires a heat exchanger between collector and potable water storage. Heat exchangers of either the shell-and-tube type or the immersion-coil type require higher flow rates for efficient operation than a thermo syphon can provide. Therefore, the thermo syphon is usually limited to nonfreezing climates. For mild freeze climates, a heat exchanger coil welded to the outer surface of the tank and filled with an antifreeze may work well. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems Example 5.4. Determine the "pressure difference" available for a thermosyphon system with 1 meter high collector and 2 meter high legs. The water temperature input to the collector is 25°C and the collector output temperature is 35°C. If the overall system loss velocity factor (K) is 15.6, estimate the system flow velocity. Solution. ∆𝑃𝐹𝐿𝑂𝑊 is solved with the water densities being found from the steam tables (see Appendix 3 and Tables 3.8 and 3.9). 𝐿 ∆𝑃𝐹𝐿𝑂𝑊 = ∆𝑃𝐵𝑂𝑈𝑌𝐴𝑁𝑇 = ρ𝑠𝑡𝑜𝑟𝑔𝐻 − [ 0 𝜌 𝑥 𝑔𝑑𝑥 + 𝜌𝑜𝑢𝑡𝑔(𝐻 − 𝐿)] ρ𝑠𝑡𝑜𝑟(25℃) = 997.009 𝑘𝑔/𝑚3 ρ𝑠𝑡𝑜𝑟(35℃) = 994.036 𝑘𝑔/𝑚3 ρ𝑐𝑜𝑙𝑙𝑒𝑐 𝑎𝑣𝑒 30℃ = 996.016𝑘𝑔/𝑚3 (𝑛𝑜𝑡𝑒: 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑐𝑜𝑙𝑙𝑒𝑐𝑡𝑜𝑟 𝑡𝑒𝑚𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒 𝑢𝑠𝑒𝑑 𝑖𝑛 "𝑖𝑛𝑡𝑒𝑔𝑟𝑎𝑙) 𝐻 = 2 𝑎𝑛𝑑 𝐿 = 1 𝑚: ∆𝑃𝐵𝑂𝑈𝑌𝐴𝑁𝑇 = 997.009 × 9.81 × 2 − [(996.016) × 9.81 × 1 + (994.036) × 9.81 × 1)] D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Natural Circulation Systems ∆𝑃𝐵𝑂𝑈𝑌𝐴𝑁𝑇 = 38.9 𝑁/𝑚2(𝑃𝑎) The system flow velocity is estimated from the system K given, the pressure difference calculated above, taking the average density of the water around the loop (at 30°C), and substituting into, ∆𝑃𝐵𝑂𝑈𝑌𝐴𝑁𝑇 = ρ𝑐𝑜𝑙𝑙𝑒𝑐 𝑎𝑣𝑒 ℎ𝐿 𝑉2 = 𝑙𝑜𝑜𝑝 = ρ𝑐𝑜𝑙𝑙𝑒𝑐 𝑎𝑣𝑒 𝐾𝑉2 38.9 996.016 15.6 𝑉 = 0.005 𝑚/𝑠 D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Forced-Circulation Systems Open loop system In an open loop system the solar loop is at atmospheric pressure, therefore, the collectors are empty when they are not providing useful heat. A disadvantage of this system is the high pumping power required to pump the water to the collectors every time the collectors become hot. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Forced-Circulation Systems Closed loop system D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Forced-Circulation Systems Closed loop drain-back system This disadvantage can be overcome in a closed loop drain-back system which is not pressurized. In this system, when the pump shuts off, the water in the collectors drains back into a small holding tank while the air in the holding tank goes up to fill the collectors. The holding tank can be located where freezing does not occur, but still at a high level to reduce pumping power. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Forced-Circulation Systems In all three configurations, a differential controller measures the temperature differential between the solar collector and the storage, and turns the circulation pump on when the differential is more than a set limit (usually 5°C) and turns it off when the differential goes below a set limit (usually 2°C). Alternatively, a photovoltaic (PV) panel and a DC pump may be used. The PV panel will turn on the pump only when solar radiation is above a minimum level. Therefore, the differential controller and the temperature sensors may be eliminated. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Industrial Process Heat Systems For temperatures of up to about 100°C, required for many industrial process heat applications, forced circulation water-heating systems described above can be used. The systems, however, will require a large collector area, storage and pumps, etc. For higher temperatures, evacuated tube collectors or concentrating collectors must be used. Industrial process heat systems are described in more detail in Chapter 8. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Solar Water Heating Systems Liquid-Based Solar Heating Systems for Buildings The earliest active solar space-heating systems were constructed from enlarged water-heating components. Solar space-heating systems can be classified as active or passive depending on the method utilized for heat transfer A system that uses pumps and/or blowers for fluid flow in order to transfer heat is called an active system On the other hand, a system that utilizes natural phenomena for heat transfer is called a passive system Passive solar heating systems are described in Chapter 7. In this section, configurations, design methods, and control strategies for active solar-heating systems are described. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Solar Collector Orientation Typical solar-thermal system for space heating and hot-water heating showing fluid transport loops and pumps. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Solar Collector Orientation The collector fluid loop contains fluid manifolds, the collectors, the collector pump and heat exchanger, an expansion tank, and other subsidiary components. Typical solar-thermal system for space heating and hotwater heating showing fluid transport loops and pumps. The storage loop contains the storage tank and pump as well as the tube side of the collector heat exchanger. To capitalize on whatever stratification may exist in the storage tank, fluid entering the collector heat exchanger is generally removed from the bottom of storage. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Solar Collector Orientation The best solar collector orientation is such that the average solar incidence angle is smallest during the heating season. Typical solar-thermal system for space heating and hotwater heating showing fluid transport loops and pumps. For tracking collectors this objective is automatically realized. For fixed collectors in the northern hemisphere the best orientation is due south (due north in the southern hemisphere), tilted up from the horizon at an angle of about 15° greater than the local latitude. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Fluid Flow Rates Although high flows maximize energy collection, practical and economic constraints put an upper limit on useful flow rates. Effect of fluid flow rate on collector performance as measured by the heat-removal factor FR; F‘ is the plate efficiency factor. Very high flows require large pumps and excessive power consumption and lead to fluid conduit erosion. In practice, liquid flows in the range of 50-75 kg/hr mc2 (10-15 Ib/hr ftc2) D of water equivalent are the best compromise among collector heattransfer coefficient, fluid pressure drop and energy delivery. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Thermal Storage Experience has shown that liquid storage amounts of 50-75 kg H2O/mc2 (10-15 lb/ft2) are the best compromise between storage tank cost and useful energy delivery. Effect of liquid storage capacity on liquid-based solar-heating system energy delivery D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Controls in Liquid Systems Control strategies and hardware used in current solar system designs are quite simple and are similar in several respects to those used in conventional systems. The single fundamental difference lies in the requirement for differential temperature measurement instead of simple temperature sensing. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Controls in Liquid Systems The collector-storage difference is sensed by two thermistors or thermocouples, the difference being determined by a solid-state comparator, which is a part of the control device. Room temperature is sensed by a conventional dual contact thermostat. The control system operates as follows; If the first room thermostat contact closes, the mode selector valve and distribution pump are activated in an attempt to deliver the thermal demand from solar-thermal storage. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Controls in Liquid Systems If room temperature continues to drop, indicating inadequate solar availability, the mode selector diverts flow through the backup system instead of the solar system, and the backup is activated until the load is satisfied. The collector-storage control subsystem operates independently of the heating subsystem described above. If collector temperature exceeds the temperature in the bottom of the storage tank by 5-10oC, the collector pump and heat-exchanger pump are activated and continue to run until the collector and storage temperature are within about 1-2oC. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Load Devices in Liquid Solar-Heating Systems A heating load device transfers heat from the solar storage to the air in the space. Therefore, a liquid-to-air heat exchanger is sized based on the energy demand of a building. Several generic types of load devices are in common use; 1. Forced-air systems-tube-and-fin coil located in the main distribution duct of a building or zone of a building. 2. Baseboard convection systems-tube-and-fin coils located near the floor on external walls. These operate by natural convection from the convectors to the room air. 3. Heated floors or ceilings-water coils. These transfer heat to large thermal masses that in tum radiate or convect into the space. This heating method is usually called radiant heating. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering Principles of Solar Engineering Chapter 5: Solar Heating Systems Load Devices in Liquid Solar-Heating Systems Forced-air heating system load device location upstream of non-solar heat exchanger or furnace. D. Y. Goswami, F. Kreith, J. F. Kreider Principles of Solar Engineering