Transcript Slaid 1 - Innomet

Work Package 2
Dr Jüri Riives
Human resource development process
ORGANISATION
OF
PROFESSIONAL
EXAMINATIONS
COMPANY
VOCATIONAL
EDUCATION
INSTITUTION
PROCESS
TRAINING
PLAN
EVALUATION OF
QUALIFICATIONS
JOB
DESCRIPTION
CURRICULUM
CNC MACHINE
TOOL
OPERATOR
PROFESSIONAL
STANDARD
QUALIFICATION
CHART
Registry of occupations in Estonia
1. MANAGEMENT/
ADMINISTRATIVE
1.1. Member of the Board
1.2. General Manager (Director)
1.3. Executive Director
1.4. Marketing Manager
1.5. Financial Director/Manager
1.6. Production Director
1.7. Development Manager
1.8. Sales Manager
1.9. Quality Manager
1.10. Purchasing Manager
1.11. Human Resources Manager
1.12. Accounts Manager
1.13. Bookkeeper
1.14. Administrative Assistant
1.15. Internal Control/Audit Specialist
Registry of occupations in Estonia (2)
2. ENGINEERING STAFF
2.1 Lead Mechanical Designer
2.2 Process Control Manager
2.3 Production Manager
2.4 Product Development Engineer
2.5 CAD Engineer
2.6 Production Planner
2.7 Work-shop Manager
2.8 Mechanical Designer
2.9 Manufacturing Engineer
2.10 Project Manager
2.11 Foreman
2.12 Storekeeper
2.13 Lead Mechanical Engineer
2.14 Lead Power Engineer
2.15 Welding Engineer
2.16 Welding Quality Assurance Engineer
2.17 Quality Control Engineer
2.18 Surface Finishing Engineer
2.19 Material Engineer
2.20 Inspector in Occupational Health and Safety
2.21 Safety Engineer
2.22 Mechanical Engineer
Registry of occupations in Estonia (3)
3. Workers
3.1 Mechanic
3.2 Fitter
3.3 Quality Controller
3.4 Testing Operator
3.5 Machine Tool Operator
3.6 CNC Machine Tool Operator
3.7 Lathe Operator
3.8 Automatic Machine Tool Operator
3.9 Production Line Operator
3.10 CMM Operator
3.11 Milling Machine Operator
3.12 Grinding Machine Operator
3.13 Boring Machine Operator
Registry of occupations in Estonia (4)
3. Workers
3.14 Hobbing Machine Operator
3.15 Sheet Metal Machining Tool
Operator
3.16 Mechatronic
3.17 Welder
3.18 Locksmith
3.19 Machine Fitter
3.20 EDM Operator
3.21 Tooling specialist
3.22 Assembler
3.23 Painter
3.24 Powder Painter
3.25 Metal Polisher
Registry of occupations in Estonia (5)
3. Workers
3.26 Heat Treatment Worker
3.27 Metal Casting Worker
3.28 Powder Metallurgy Worker
3.29 Galvanizing Worker
3.30 Slinging Worker
3.31 Crane & Hoisting Equipment
Operator
3.32 Repair worker
3.33 Mechanical Engineering
Technician
COMPANY
Document
Prepared by
KD xxx-xx
JOB DESCRIPTION OF CNC MACHINE TOOL
OPERATOR
Approved by
Version 1
Page(s) 1/2
Date:





Job:
Structural unit:
Direct supervisor:
Reports to:
Subordinates:
CNC Machine Tool Operator
Production
Production Manager
Executive, Production Manager
None
1. GENERAL PROVISIONS



The Executive enters into and terminates the contract of employment with the CNC Machine Tool Operator.
The CNC Machine Tool Operator is supervised by and reports to the Production Manager.
In his activities the CNC Machine Tool Operator shall act pursuant to:

the legislation of the Republic of Estonia;

this job description;

directives of the Executive, lawful orders of the Executive and Production Manager;

internal work procedure rules, occupational health and safety rules and fire and electrical safety rules
of the company;

other rules of procedure and guidelines established in the company.
2. MAIN OBJECTIVES

The main objectives of the work of the CNC Machine Tool operator are:




making products of high quality and in a timely fashion pursuant to working drawings;
constant quality inspection in order to ensure the quality of products;
optimal and purposeful use of the mechanisms, machines and equipment that are at the disposal of the
company;
regular maintenance of the production equipment.
3. REQUIRED SKILLS

An employee who possesses the following knowledge and skills may hold the position of CNC Machine
Tools Operator:

3.1. Education:
CNC machine tool employee training;

3.2. Language skills: Estonian; professional English;

3.3. Work experience: preferably prior work experience as a machine tool operator;

3.4. General and special skills; skill of reading working drawings; general knowledge of mechanical
processing technology; knowledge of CNC machine tools and their control devices; knowledge of tools
and their usage skills; knowledge of processing technologies and materials to the required extent; skill of
creation of control programs for CNC machine tools;

3.5. Qualities:
ability to manage stress, sense of duty, precision, honesty, correctness;

3.6. Computer skills: quite important from the point of view of performance of the employment duties;

3.7. Driver's licence: not important from the point of view of performance of the employment duties.
4. RIGHTS

The CNC Machine Tool operator has the right to:






make proposals to the Executive and Production Manager for improving the work organisation;
make proposals for modifying the production technology;
receive information necessary for performance of working duties;
demand the provision of special clothing, personal protective equipment and tools required for work;
refuse work with regard to which no training has been received or which is against the law;
receive as much in-service training as required.
5. EMPLOYMENT DUTIES

Making products pursuant to the technical documentation (working drawings, routing technology,
operation technology, etc.) with high quality and by the prescribed time;

Creating control programs and entering them into the control system of the machine tool;

Selecting tools and placing them in the instrument holder of the machine tool;

Following the rules of procedure and quality requirements of production;

Exercising quality supervision over products;

Setting the machine tool;

Following the user manuals of equipment;

Carrying out current and planned maintenance of equipment;

Sharpening and adjusting tools and measuring parameters;

Following occupational safety instructions, using personal protective equipment;

Operative notification of the Production Manager about problems;

Keeping one's tools and workplace in order;

following the lawful orders of the Executive, Production Manager or an employee replacing him;

In the event of unforeseen hindrances, addressing the Executive or Production Manager for elimination of
the hindrances.
6. LIABILITY

The CNC Machine Tool Operator shall be liable for:








fulfilment of the requirements set out in this job description;
following the internal work procedure rules, effective rules and regulations, legislation of the Republic of
Estonia, directives and orders of the Executive and orders of the Production Manager;
adherence to the occupational health and safety rules, fire and electrical safety rules and sanitation rules;
making products in a timely fashion and complying with the quality requirements;
prudent use of tools.
Employee
Employer
…………………………….. /Signature/
………………………………… /Signature/
………………………………… /Name/
………………………………… /Name/


Date ……………………………
Date ……………………………
Job description of CNC Machine Tool
Operator





Job: CNC Machine Tool Operator
Structural unit: Production
Direct supervisor:
Production Manager
Reports to:
Executive, Production Manager
Subordinates: None
1. GENERAL PROVISIONS

The Executive enters into and terminates the contract of employment
with the CNC Machine Tool Operator.

The CNC Machine Tool Operator is supervised by and reports to the
Production Manager.

In his activities the CNC Machine Tool Operator shall act pursuant to:
 the legislation of the Republic of Estonia;
 this job description;
 directives of the Executive, lawful orders of the Executive and
Production Manager;
 internal work procedure rules, occupational health and safety
rules and fire and electrical safety rules of the company;
 other rules of procedure and guidelines established in the
company.
Job description of CNC Machine Tool
Operator (2)
2. MAIN OBJECTIVES
The main objectives of the work of the CNC Machine Tool
operator are:

making products of high quality and in a timely
fashion pursuant to working drawings;

constant quality inspection in order to ensure the
quality of products;

optimal and purposeful use of the mechanisms,
machines and equipment that are at the disposal of
the company;

regular maintenance of the production equipment.
Job description of CNC Machine Tool
Operator (3)
3. REQUIRED SKILLS
An employee who possesses the following knowledge and skills may hold the
position of CNC Machine Tools Operator:

3.1. Education: CNC machine tool employee training;

3.2. Language skills: Estonian; professional English;

3.3. Work experience: preferably prior work experience as a machine tool
operator;

3.4. General and special skills: skill of reading working drawings; general
knowledge of mechanical processing technology; knowledge of CNC machine
tools and their control devices; knowledge of tools and their usage skills;
knowledge of processing technologies and materials to the required extent;
skill of creation of control programs for CNC machine tools;

3.5. Qualities: ability to manage stress, sense of duty, precision, honesty,
correctness;

3.6. Computer skills: quite important from the point of view of performance of
the employment duties;

3.7. Driver's licence: not important from the point of view of performance of
the employment duties.
Job description of CNC Machine Tool
Operator (4)
4. RIGHTS
The CNC Machine Tool operator has the right to:

make proposals to the Executive and Production
Manager for improving the work organisation;

make proposals for modifying the production
technology;

receive information necessary for performance of
working duties;

demand the provision of special clothing, personal
protective equipment and tools required for work;

refuse work with regard to which no training has
been received or which is against the law;

receive as much in-service training as required.
Job description of CNC Machine Tool
Operator (5)
5. EMPLOYMENT DUTIES

Making products pursuant to the technical documentation (working
drawings, routing technology, operation technology, etc.) with high
quality and by the prescribed time;

Creating control programs and entering them into the control
system of the machine tool;

Selecting tools and placing them in the instrument holder of the
machine tool;

Following the rules of procedure and quality requirements of
production;

Exercising quality supervision over products;

Setting the machine tool;

Following the user manuals of equipment;

Carrying out current and planned maintenance of equipment;

Sharpening and adjusting tools and measuring parameters;

Following occupational safety instructions, using personal protective
equipment;

Operative notification of the Production Manager about problems;

Keeping one's tools and workplace in order;

following the lawful orders of the Executive, Production Manager or
an employee replacing him;

In the event of unforeseen hindrances, addressing the Executive or
Production Manager for elimination of the hindrances.
Job description of CNC Machine Tool
Operator (6)
6. LIABILITY
The CNC Machine Tool Operator shall be liable for:

fulfilment of the requirements set out in this job
description;

following the internal work procedure rules, effective
rules and regulations, legislation of the Republic of
Estonia, directives and orders of the Executive and
orders of the Production Manager;

adherence to the occupational health and safety
rules, fire and electrical safety rules and sanitation
rules;

making products in a timely fashion and complying
with the quality requirements;

prudent use of tools.
Professional standard (fragment)
PROFESSION:
Computer Numerical Control (CNC) Machine Tool Operator
Professional
level
Profession
Specialisation
Title on the professional
certificate
I
CNC Machine Tool
Operator
None
CNC Machine Tool Operator
Professional level I
II
CNC Machine Tool
OperatorSetter
None
CNC Machine Tool OperatorSetter, professional level
II
III
CNC Machine Tool
OperatorForeman
None
CNC Machine Tool OperatorSetter, professional level
III
IV
V
In the Estonian professional system level I is the lowest and level V is the highest
professional level. Not all professions have all five levels. The definitions of the
professional levels have been set out in section C.4 of the professional standard.
Professional standard (fragment) (2)
B.1 QUALIFICATIONS
Professional level II
Employment duties at professional level II
1) Operating machine tools
2) Setting machine tools
3) Creation of the operation technology
4) Designing control programs
5) Teamwork
Professional standard (fragment) (3)
Competence 1. Operating machine tools
Activities
Skills
Knowledge of
1. Operating the
machine tool
and control
system
1.1. Skill of operating
CNC machine tools
(incl. milling
machines, service
centres, etc.)
2. Identification
of defects of
the machine
tool, if
necessary
1.2. Workplace
organisation skill
a) mechanical engineering
materials
b) mechanical engineering
technology
c) metal cutting and CNC
machine tools
d) contour and position
control systems
e) occupational health and
safety
3. Machine tool
maintenance
and minor
repairs
1.3. Machine tool defect
identification skill
1.4. Machine tool
maintenance
pursuant to the
maintenance manual
of the machine tool
Professional standard (fragment) (4)
Competence 2. Setting machine tools
Activities
Skills
Knowledge of
1. Placing the
processed
detail in the
machine tool
1.1. Skill of basing the
processed detail and
using jigs
2. Pre-initialisation
of cutting
instruments
1.2. Skill of drawing up and
resolving dimension
chains
a) basing
b) working drawings
c) dimension chain
d) usage of jigs
e) coordination systems
f) use of cutting and
auxiliary instruments
g) CNC machine tool programming skill
3. Placing cutting
instruments in
the tool holder
1.3. Skill of choosing and
inspecting technological
zero points
4. Skill of setting
technological
zero points
1.4. Skill of choosing cutting
and auxiliary
instruments
1.5. Skill of entering control
programs
1.6. Skill of adjusting control
programs
1.7. Skill of using the subprograms of the
machine tool
Professional standard (fragment) (5)
Competence 3. Creation of the operation technology
Activities
Skills
Knowledge of
1. Accessing
working
drawings
1.1. Skill of designing the
trajectories of the
cutting instruments
2. Designating the
moving
trajectories of
the cutting
instruments
1.2. Skill of designating
the cutting modes
a) The coordination systems of the
machine tool and processed detail
b) designing the operation
technology
c) the detail production
technology
d) metrology
e) possibilities of ensuring quality
3. Creation of the
operation
technology
(unless
specified)
1.3. Skill of achieving the
required quality
parameters
4. Creation of the
1.4. Working drawing
reading skills
1.5. Skill of designating
the spare processing
capacity
control program
Professional standard (fragment) (6)
Competence 4. Designing control programs
Activities
Skills
Knowledge of
1. Entry of the
control
program into
the control
system of the
machine tool
1.1. Skill of creating
control programs for
making more
complicated details
a) programming CNC machine tools
b) working principles of the control systems
c) the essence and use of CAD/CAM systems
2. Inspection of the
control
program using
the simulation
system
1.2. Skill of manual
programming of the
control systems of
various machine tools
3. Inspection of the
operational
readiness of
the machine
tool
1.3. Skill of using the
CAD/CAM system for
developing control
programs
4. Processing
details on the
machine tool
and inspection
of the required
parameters
1.4. Computer skills
Professional standard (fragment) (7)
Competence 5. Teamwork
Activities
Skills
Knowledge of
1. Sense of duty regarding
ensuring quality
1.1. Performing employment duties by
the prescribed time
1.2. Foreign language skills
a) the production
technique
b) professional
duties and liability
c) microeconomics
and
macroeconomics
2. Sense of duty regarding
high quality performance of
employment duties
Competence chart of CNC Machine Tool
Operator
1. CNC Machine Tool Operator
Qualification / Skill
1.1. General skills / knowledge
1.1.1. General knowledge of
CNC machine tools
1.1.2. General knowledge of
mechanical engineering
technology
1.1.3. Knowledge of
occupational safety
1.1.4. Economic knowledge
1.1.5. Knowledge of
designing control
programs for CNC
machine tools
1.1.6. Language skills
1.1.7. Computer skills
VT (1-5)
PT (1-5)
Competence chart of CNC Machine Tool
Operator (2)
1.2 Basic skills
1.2.1 Knowledge of technological capacity
of CNC machine tools
1.2.2 Skill of setting technological zero
points
1.2.3 Skill of designing control programs
1.2.4 Knowledge of processed materials
1.2.5 Reading skills of working drawings
1.2.6 Knowledge of production technology
1.2.7 Machine tool operation skill
1.2.8 Knowledge of cutting and auxiliary
instruments
1.2.9 Knowledge of measurement and
control instruments
1.2.10 Skill of measurement and inspection
of processed details
Competence chart of CNC Machine Tool
Operator (3)
1.3 Specific skills
1.3.1 Skill of organisation of
production at the
workplace
1.3.2 Specific machine tool
programming skills
1.3.3 Skill of preinitialisation of cutting
instruments
1.3.4 Ensuring and securing
quality
1.3.5 Skill of using
productive cutting modes
Competence chart of CNC Machine Tool
Operator (4)
1.4 Personal characteristics
1.4.1 Sense of duty
1.4.2 Precision and
correctness
1.4.3 Able to work
independently
1.4.4 Sense of liability
1.4.5 Able to concentrate
1.4.6 Able to cooperate
1.4.7 Ready to learn
Competence chart of CNC Machine Tool
Operator (evaluated)
1.
CNC Machine Tool Operator
Qualification / Skill
VT (1-5)
PT (1-5)
1.1.1. General knowledge of CNC
machine tools
4
4
1.1.2. General knowledge of
mechanical engineering
technology
4
3
1.1.3. Knowledge of occupational
safety
5
3
1.1.4. Economic knowledge
2
3
1.1.5. Knowledge of designing
control programs for CNC
machine tools
3
2
1.1.6. Language skills
4
2
1.1.7. Computer skills
3
3
1.1. General skills / knowledge
Competence chart of CNC Machine Tool
Operator (evaluated) (2)
1.2 Basic skills
1.2.1 Knowledge of technological
capacity of CNC machine tools
5
3
1.2.2 Skill of setting technological
zero points
5
4
1.2.3 Skill of designing control
programs
3
3
1.2.4 Knowledge of processed
materials
3
3
1.2.5 Reading skills of working
drawings
5
3
1.2.6 Knowledge of production
technology
4
3
1.2.7 Machine tool operation skill
5
3
1.2.8 Knowledge of cutting and
auxiliary instruments
4
3
1.2.9 Knowledge of measurement
and control instruments
5
3
1.2.10 Skill of measurement and
inspection of processed details
5
3
Competence chart of CNC Machine Tool
Operator (evaluated) (3)
1.3 Specific skills
1.3.1 Skill of organisation of
production at the
workplace
4
3
1.3.2 Specific machine tool
programming skills
4
3
1.3.3 Skill of preinitialisation of cutting
instruments
4
3
1.3.4 Ensuring and securing
quality
4
3
1.3.5 Skill of using
productive cutting modes
5
3
Competence chart of CNC Machine Tool
Operator (evaluated) (4)
1.4 Personal characteristics
1.4.1 Sense of duty
5
4
1.4.2 Precision and
correctness
5
3
1.4.3 Able to work
independently
4
2
1.4.4 Sense of liability
4
3
1.4.5 Able to concentrate
2
3
1.4.6 Able to cooperate
2
3
1.4.7 Ready to learn
4
3
Group of tooling companies
METAL ENGINEERING, MACHINERY AND APPARATUS
SECTOR
MACHINERY
METAL
ENGINEERING
TOOLS ENGINEERING
AGRICULTURAL
ENGINEERING
TRANSPORTATION
ENGINEERING
AS Viro
Tools
AS Vasar
Instument
AS Pioneer
AS Tööriistavabrik
AS PreDe
AS
Malrosten
AS Zirkon
Tools
AS Sumar
APPARATUS
ENGINEERING
The analysis of technological
capabilities by main characteristics
Company
Mechanical working
EDM
Powder Engineering
Heat
treatment metal. methods
CNC milling possiblities
in tooling companies
B
mm
1200
32
1000
750
3
500
7
6
250
4
5
1
2
8
500
600
750
1000
1500
1800
2000
L
mm
Main skills of CNC machine tool operator,
characterized on the basis of 6 machine
tools companies
Knowledge
about
technol.
capabilities
NT
5
4
3
2
1
0
ET
Skills of
developing
CNC
programs
NT
ET
Knowledge
about
materials
NT
ET
Skills about
drawings
NT
ET
Knowledge of
manufacturin
g technology
Skills of
measurement
NT
NT
ET
ET