Transcript Production Process - Access Infotech India

PRODUCTION MODULE
Process Flow - Production
MAIN FEATURES
•Job order w.r.t. Sales
• The Production Planning and Control Module
orders
•Job Order Without
Sales orders,
• Product BOMs,
•
•Production Process
•Costing,
• Production Planning
•Job order approval,
•Daily transactions
•
•
•WIP Analysis
•In process QC,
•Rejection / Rework
•
handling
•FG Store,
•Job work orders.
delivers advanced features to facilitate efficient
implementation and control.
Features such as lead time scheduling, component
availability, capacity checks, and standard costing
are available to ensure uninterrupted production
operations.
All data relevant to production (planned orders, and
production orders) are transferred to the PPC
module through Requirements Planning.
The various functions such as the formation of all
work orders, aggregate and variable productions,
product tree variances, variable work plans, and
preparation of all production documents, are
standard features supplied by the module.
Production planning optimizes the utilization of
manufacturing capacity, parts, components and
material resources using historical production data
and sales forecasting
MASTER SETUP SCREENS
• Process Type Master
 Description about different process types included in
production process.
• Process Master
 Product Creation Process recorded
 Product Test Parameter
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Sub Process Master
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Capturing Attribute Information of products.
Work Center Master
 Capturing Information about the work centers
MASTER SETUP SCREENS
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Product Category
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Product Group Master
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Creation of Product Category.
Creation of sub-category for categories.
Linking with Product Master.
Used to enter the Product groups.
Machine Master
 This is used to enter the machine Data
and related information
Packing Master
 Used to define the packing types
Product Master
• Product Master
 Category & Sub Category information
 All information about the product
 Overhead cost, rate & rate history of the product
 UOM Information
 Product Attribute
 Taxes Details
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Product Design Master
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Contains complete design process and design
process detail.
Contains complete waste product (Bi-product)
information.
Store detail of processes.
Capture details of items used and with quantity.
PRODUCTION PROCESS
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Production/Job Order-With Sales Order
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Production/Job Order-Without Sales Order
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Contains sale order details
Contains complete product description
Contains total quantity to be produced
Generates a unique Production/Job Order number
This is used for Production without SO
Contains complete product description
Contains total quantity to be produced
Generates a unique Production/Job Order number
Production Order to Lot Creation
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Contains complete LOT description
Manual Lot Creation
Automatic Lot Creation
PRODUCTION PROCESS
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Production Planning
Describes weekly planning of production like Daily/weekly
target of production to be done. Also contains design
description of product.
Material Requisition
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This is used to create the material requirement for Job
production planning
Daily Transaction
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Contains daily production target achieved
Tells the total manpower involved
Describes Process Observation and various tests done
Contains Operator wise hours worked and various machine
parameters.
PRODUCTION PROCESS
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WIP
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Production Stock
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This is used to capture process wise stock created
Also the rejection is captured here process wise
Bulk Consumption
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This is used to control the WIP on Production Floor and
movement of WIP from one process to next process
This form is used to handle the bulk consumption on the
production floor.
FG Stock
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This is used to update the daily production
This form is updated automatically after the last production
process has been completed
JOB WORK HANDLING
During production at any stage some processes
have to be outsourced which can not be done for any
reason, The Job work Module is used for the same
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Job work order
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Job Out
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This form is used to create the Job work order
This is used to send the material to fabricators
Job In
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This is used for receiving the material after job work
MACHINE MAINTENANCE
The Plant and Machine Maintenance module provides an
integrated solution for supporting the operational needs of
an enterprise-wide system.
•Machine details,
• Service Plans,
•Maintenance
Service Logs,
and
The module includes an entire family of products covering all
aspects of plant/machine maintenance and becomes
•Complaint registers, integral to the achievement of process improvement.
•Job Assignments
All maintenance tasks such as inspection, servicing and
consumption repair activities are saved in a historical database.
•Fuel
Register,
•Power House Log
•Equipment
and
•Spare
Inventory .
record
In addition to standard indicators, diverse analysis options
are also available in the system for evaluating this data.
All electricity consumption, Power Factor, Gen Set diesel
consumptions, Gen set working Hrs, Water consumptions
parts
and Machine breakdown history can be maintained and
analyzed for future course of action and improvements.
MACHINE MAINTENANCE
MACHINE MAINTENANCE
•
Machine Detail
Used to enter the detailed information of machines
•
Service Plan
Used to enter the servicing schedule for the month
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Complaint Register
Used to enter the complaints regarding machine breakdown
•
Job Assign Register
This is used to assign the complaint and services jobs to the
engineers for repair or servicing
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Machine Service Log
Used to enter the servicing and repair details
MACHINE MAINTENANCE
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Machine Maintenance Log
Used to enter the Repair and maintenance details
•
Consumption Register
Used to enter Daily water meter and electricity meter reading
and to calculate the consumptions.
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Power House Log
Used to enter Daily diesel consumption by DG set and
performance measurement
Production Reports
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Job/Production Order Detail
Job/Production Order To Lot Detail
Material requisition
Weekly Production plan
Work center Production Plan
Daily Transactions
Consumption as Per BOM
Plan Vs Produce
Daily Activity Report
FG stock
Month to date Production
Year to date production
WIP Report
Job Work Reports
•
Job Work Order
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Challan 57F
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Job in/out Register
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Job Work Ledger
Machine Maintenance Reports
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Machine breakdown Chart
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Pending Complaint
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Service plan
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List Of Machines
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Machine activity checklist
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Machine detail
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Preventive maintenance checklist
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Daily consumptions
THANK YOU
Access Infotech Pvt. Ltd.
SCO 64-65, 4th Floor, Sector 34-A, Chandigarh
Phone: 0172-5002677, 5025577 TeleFax: 0172-2622571
E-mail - [email protected]
www.accessinfotechindia.com