QAD On Demand - Midwest User Group

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Transcript QAD On Demand - Midwest User Group

QAD Midwest User Group Meeting
QAD Manufacturing Solution Enhancements for 2012
March 12, 2012
QAD Midwest User Group Meeting
What’s New
• Roll-Based Workbenches (MSW/PSW)
• Periodic Costing Support
• Extended Manufacturing Enhancements
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Serialization
Configured Attributes
Quality
Lot Trace
• Enhanced Manufacturing Reporting and
Analysis - Collections
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QAD Midwest User Group Meeting
Roll Based Workbenches
• Key Features:
- Visibility to all key
factors important for
intelligent planning
and scheduling
decisions
- Capacity awareness
- Material awareness
- Simulation
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What’s New with Role Based Workbenches
• Scheduling of Co / By-products within
the workbenches
• EAM integration providing visibility to
“Down” or “Idle” machines due to
repair or planned preventative
maintenance.
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Periodic Costing
A cost method for Inventory Valuation
by calculating item unit costs periodically based on
Inventory & shop floor transactions using
cost calculation formulas like WAVG and FIFO
according to Local legal requirements and
International Financial Reporting Standards (IFRS)
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What’s New with Periodic Costing
• Originally released in QAD EE 2010.1
• QAD EE 2012
- Additional features to address the
Brazilian Market
- Support for costing under IFRS and other
legislation
- Includes Weighted Average Cost, First-InFirst-Out, Last-In-First-Out
- Usability improvements
- Performance improvements
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Extended Manufacturing Enhancements
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What is serialization?
• Unique Identification number
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Industry Drivers
• Compliance
- Regulatory Requirements
• California ePedigree
• International serialization mandates
- Customer Requirements
• Walmart
• Government contracts (Military…)
• Specialty
- Combat counterfeit
- Branding & customer loyalty
• Supply chain traceability
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QAD Midwest User Group Meeting
QAD Serialization Solutions
• New/Enhanced Functionality
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Packaging Master Data
Serialization Data Manager
Serialized Inventory Management
Label Printing
• Foundations
- Native API’s for all key Inventory
Transactions
• Expanded QXtend coverage
• Ease of integration & support for data
collection (Bar Code & MES Solutions)
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Packaging Master Data
• Pack Code
• Pack Structure (BOP)
• Item-Pack Structure
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Serialization Data Manager
• Define Sequence ID formats
• Serial ID by Site/Address/
item/pack
• Serial ID stages
• Serial ID Bookings to orders
Company Prefix
CCCC
Item Reference
PPPPPP
Serial Number
99999999
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QAD Midwest User Group Meeting
Serialized Inventory Management
• Serial Master & History Data
independent from lot
inventory
• Serialized Packaging
Hierarchies
• Serialization fully integrated
with inventory transactions
• Support of specific packaging
transactions
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Configurable Attributes & Quality
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Configurable Attributes & Quality
• QAD Solution
- Capability to define descriptive attributes by
Item to meet ever-changing Industry and
regulation needs
- New Quality functions to streamline inspection
processes with operational transactions
- New functions to define business certification of
suppliers and items for purchasing
- Fully Integrated to Core Operations ensuring realtime data collection
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Example usage item attributes
Cheese
Production Date
Expire Date
Milk Raw
Butterfat %
Lactose %
Grade
Country of Origin
Original
Manufacturer
Production Date
Expire Date
Use By Date
Starter Culture
Bacteria Count
Rennet
Enzyme
Concentration
Brine Solution
Salt Concentration
Copper%
Zinc%
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Conf. Attributes – Item Attr. Specifications
Inventory
Management
Item Profile
Attribute
Specifications
Inventory
with Attributes
Business Order
Attribute
Specifications
Purchasing
Certification
with Attributes
Lot Master
with Attributes
Transaction History
with Attributes
Production
Define item attributes
Sales and
Fulfillment
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With default values, specifications and tolerances
To be validated with inventory transactions
To update inventory quantity or lot master values
To be captured and appear on certification records
Can also define attributes for item & supplier, item &
customer
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QAD Midwest User Group Meeting
Quality Tests and Configured Attributes
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Quality
Management
Inventory
Management
Item and Test
Cross Reference
Quality Order
Results
Tests
with Attributes
and Specifications
Test and Item
Cross Reference
Test Sample
Results
Test Results
Purchasing
Production
Define tests with attribute specifications
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With target values, specifications and tolerances
To capture for test and test sample result data
To appear on certification records
Can also store quality test results as attribute values
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QAD Midwest User Group Meeting
Configurable Attributes & Quality
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Quality
Management
Inventory
Management
Update certification, inventory quantity and
lot master from quality order and test results
Item and Test
Cross Reference
Quality Order
Results
Tests
with Attributes
and Specifications
Test and Item
Cross Reference
Test Sample
Results
Test Results
Purchasing
Production
Sales and
Fulfillment
Item Profile
Attribute
Specifications
Inventory
with Attributes
Business Order
Attribute
Specifications
Certification
with Attributes
Lot Master
with Attributes
Transaction History
with Attributes
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QAD Midwest User Group Meeting
Lot Trace – Backward (Supplier Data)
• Drill down from finished goods backwards across all product
structure levels to verify what materials have been used.
• View transactional data related to a specific finished product,
the components issued, and the related purchased product.
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Lot Trace – Forward (Customer Data)
• Analyze stock position at each item level and access and
export detailed transaction history data.
• Analyze to which customers goods have been shipped to
take appropriate and targeted actions.
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Enhanced Reporting and Analysis
• Modules Enhanced
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Work Orders
Inventory Control
MRP
Product Structure
Forecast/Master Plan
Master Data
• Version dependency
- 2011 EE and beyond
- Can be applied with services before 2011
• Key enhancement / capability
- Uplift of 35 plus reports to the QAD Reporting
Framework
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Next Steps – QAD Vision Engagement
Conduct
Discovery
Meetings
Key Performance Indicators
Conduct
Vision
Workshop
Propose Alternatives
Deliver
Q-Scan
Assessments
Deliver
Implementations
Assess / Plan
Standards
Learn More: www.qad.com/explore
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Midwest User Group Meeting
Questions?
Hank Canitz
Senior Director – Manufacturing Industries
[email protected]
Midwest User Group Meeting
www.qad.com
© 2010 QAD Inc
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