Transcript HBR Safety Excellence Awards

BEST PRACTICES
2014
About P2S
 Established in 1985 as SERV-TECH a specialty
contractor.
 Purchased by Phillip Service Corporation in March
1997 and became PSC.
 Purchased by Fluor in March 2003 and became P2S.
 Purchased by Fuel Streamers in 2010.
 Purchased by Criner Salt Dome in 2011 and
maintained P2S name.
Where we are located
 Baton Rouge, LA
 Lake Charles, LA
 Paramount, CA
 Deer Park, TX
 Stafford, TX
 Salt Lake City, UT
Safety Performance
Safety Statistics: (Q1 2014)
2011 TRIR
2012 TRIR
2013 TRIR
2014 TRIR
= 0.39
= 0.21
= 0.00
= 0.00
739
Days since the Last Recordable
1,882,837
Man-hours since the Last Recordable
CORE
P2S
Services
Demolition, Dismantling and Asset Recovery Services
18 years without recordable injury
Decommissioning
Acid (Alky) Unit Demolition Project
• Selective equipment removal
• Equipment relocation
Asset Recovery
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Market evaluations
Equipment appraisals
Network of brokers
Metals recovery
Demolition in Active
Production Area
• Rapid response to emergency plant
shutdowns
• Extensive knowledge of working
refineries & petrochemical plants in
operating units
• Safety Council Certified
• Personnel trained to work safely and
efficiently
Demolition of a 120’ Storage Tank
Demolition, Dismantling and Asset Recovery Services
Relocation Services
Demolition of large
can heater
Removal of floating roof
from inside tank
Specialty Turnaround Services
3 years without recordable injury
General Contracting Services
• Specialist in FCCU, crude, vacuum, coker, alkylation and olefins unit turnarounds:
- Turnaround Planning and Scheduling Services
- Specialty Exchanger Technology – FastDraw® and FastClean® Tower and
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Vessel Services including nozzle repairs
Mechanical and Equipment Modifications and Repair
Fabrication and Field Installation
Furnace Repair and Maintenance
Hydro-blasting Services
Civil and Structural Modifications, Heavy Rigging
- Structural Steel and Piping Removal and Replacement
Management of Additional Turnaround Services
• Compressor and Pump Repair
• Insulation and Refractory Repair
• Scaffolding
• Catalyst Replacement Support
• Post Weld Heat Services
• Painting
• Instrumentation / Electrical
• Environmental Services
• Cleaning and Water Recirculation Services
Exchanger Services
P2S has provided a full range of
exchanger maintenance services since
1985:
FastDraw® AND Aerial FastDraw®
•
Heat exchangers (as large as 23 tons) can be extracted
in under an hour
•
Reduce down-time of exchangers at the Client’s
facilities by cutting extraction time by 80%
•
Reduce safety hazards and damage to bundle tubes
FastClean®
•
Replaces conventional hand-held hydro blasting
methods
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Latest technology with spinning tips
•
Can replace the use of 8 conventional blasters and 24
workers for a single job
•
Reduces cleaning time as much as 75%
Welding and Furnace Field Services
9 Years without a recordable injury
 Multiple heater and boiler projects executed
annually
 Ethylene Crackers
 Reformers-Methanol & Hydrogen
 EPC Crackers
 Boilers
 HRSGs & SCRs
 Process & Waste Heat Recovery Systems
 Combustion Air Pre-heating Systems
 Over 1,500 ASME code approved
procedures
 Overlays & vessel repairs
 Towers and vessels
 All types of tower internal repairs
 Level II & III and API 570, 510 inspectors
National Board & ASME Boiler, Pressure Vessel and Piping
Code Stamps
R
Repairs &
Alterations
S
Power
Boilers
U
Unfired
Pressure
Vessels
A
Boiler Field
Assembly
P
Power
Piping
NB
Registration
40+ years experience of performing alloy welding and heater services – weld
rejection rating is less than 2% (2010-Present)
Tower, Vessel and
General Mechanical Services
• External and internal tower repairs, retro-fit and
modifications
• Expertise in tower blinding, tunneling, re-
traying, bubble-cap repairs and tray
modifications
• Vessel and drum internal repairs
• Cleaning for inspection
• Internal surface crack repairs
• Manual weld overlay
• Nozzle repairs and replacements
• Pressure vessel modifications
• Pump replacement
• Piping, valves and general boilermaker services
OTHER P2S SERVICES
Planning/Scheduling
 Construction Services
 Project Experience
 Mechanical Services
 Fabrication, Piping and Welding
 QA/QC
 Project Management

Best Practices
 Bid/No Bid Process (can we do the work safely)
 Commercial Review (contract)
 Operations Review (how will project be executed)
 Staffing Plan (who will do the work)
 Site Specific Safety Plan (reviewed with project team)
 Injury Prevention (Stop Work Authority and Hazard
Elimination)
 Case Management (Only use Occupational Doctors)
 Light Duty worker program
 Corporate Participation (site visits, safety funding, etc)
Best Practices Continued:
Mentoring Program
Short Service Program (New Employee Development)
Safety Audits
Training (includes P2S web based training)
Workforce Development
- National Center for Construction Education & Research
(NCCER)
- Training (crafts, leadership and safety)
- Local Safety Council Participation
Hire Process
 All application done in person.
 Must complete drug and alcohol test as a condition of
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employment.
Must complete medical questionnaire.
Skill levels are verified on the job.
Must successfully complete P2S orientations, basic plus,
and sites specific training before reporting to the project.
Issued General Information and Safety Rules Handbook
Required Training
 Basic Plus
 28 ModulesP2S Orientation.
 Sites Specific
 Fork Truck
 Excavator
 Torch Cutting
 Rigging
 Customized online P2S training 24/7
 Safety Leadership for Supervisors
P2S 24/7 Online Training
Program
HSE Management System
 Permits
 STA
 Equipment Inspection
 Tool Inspections
 Hazard Elimination
 Training
 Disciplinary Action
 Adopt –A- Crew
 Mentors
Q&A
SESSION