Transcript WIR LOW NOx

Environmental Leadership
The Pursuit of Cleaner Air
A Presentation to the
DENR/DAQ Mercury and CO2 Workshop
Ben White
April 20, 2004
1
Agenda
• Overview of Progress Energy
• Progress Energy’s Innovative Solutions for
NOx Reduction
• Progress Energy’s activities pursuant to the
Clean Smokestacks Act
2
Progress Energy at a Glance
• Super-regional energy company with over
23,000 megawatts of generation capacity
• Among the nation’s top ten utilities when
ranked by generation capacity
• Employees: approximately 16,000
• Customers: 2.8 million electric customers in
North and South Carolina and Florida
3
Progress Energy at a Glance
38 plant sites
2002 Generation Capability (MWs)
4
Air Pollutant Formation
NOX
VOC
SO2 NOX
O3 SO4 NO3 OC
VOC NOX
VOC
NOX PM
2.5
VOC
NH3
5
2000 Triangle Area NOx Emissions
Biogenic
1%
Area
1%
Nonroad
10%
Mobile
38%
Point
50%
2000 total NOx, Triangle area:
474.25 tons per day
Average summer weekday
2007 Triangle Area NOx Emissions
(Projected)
Biogenic
1%
Mobile
55%
Area
3%
Nonroad
21%
Point
20%
2007 total NOx, Triangle area:
216.14 tons per day
Average summer weekday
6
Evolution of PGN NOx Control
Technology Installations
•
•
•
•
•
•
•
1993 – 1999
1997 - 1999
1999 - 2000
1999 - 2000
2000 - 2001
1999 - 2001
2002 - 2006
Traditional approach (LNB/OFA)
WIR installations
1st ROFA installation
AEFLGR installation
1st ROFA/Rotamix installation
1st SCR installation
5 additional SCR’s in service
7
Progress Energy
NOx Reduction Leadership
• Searched worldwide for emissions reduction
technologies
– Sweden – ROFA technology. Reduced NOx emissions by more
than 50% at Cape Fear Plant.
– Eastern Europe – WIR technology. Reduced NOx emissions by 35
to 40 percent at Weatherspoon and Lee plants.
– First utility in the world to apply these controls
• Selective Catalytic Reduction (SCR)
– First SCR in North Carolina - Roxboro Unit 4
– Three SCR’s in-service in Person County on May 1, 2003 - one
year ahead of compliance requirements
8
NC Annual and Ozone Season
NOX Emissions
140,000
Actual
Projected
120,000
100,000
77% reduction
by 2007
80,000
60,000
40,000
20,000
0
1995 1996
1997 1998 1999
2000 2001
NC Annual
2002 2003 2004
2005 2006
NC Ozone Season
9
Clean Smokestacks Act
On June 20, 2002, North Carolina Senate Bill 1078, also
known as the “Clean Smokestacks Act,” was signed into
effect. This law, which was a landmark, cooperative effort
between utilities, regulators, and environmental groups,
requires significant reductions in the emissions of nitrogen
oxides (NOx) and sulfur dioxide (SO2) from utility owned
coal-fired power plants located in North Carolina. This act
is serving as a model that other states are following.
10
Progress Energy
Emissions Reduction Leadership
• Clean Smokestacks
– Broad coalition (DENR, Governor, General Assembly, Advocates,
Utilities)
– Technologies will be installed by 2013
– First scrubber operational in 2005 at Asheville plant
– Rates frozen until 2007
– Investing more than $800 million to comply with Act’s
requirements
– Investment in addition to the $370 million the company has spent
to reduce NOx emissions in the ozone season
– Technologies projected to reduce SO2 emissions by 74 percent and
NOx emissions by 56 percent from 2001 levels
– EPA Clean Air Excellence Award to state and its partners
11
Progress Energy’s
Clean Smokestacks Act Plan Supplement
April 1, 2004
• Progress Energy owns and operates 18 coal-fired boilers at seven
plants in North Carolina, with over 5000 MWe generating capacity.
• On June 20, 2002 Governor Easley signed into law SB1078 which
caps emissions of nitrogen oxides (NOx) and sulfur dioxide (SO2)
from utility owned coal-fired power plants located in North Carolina.
Progress Energy emissions caps for NC are:
Tonnage Caps*
NOx (2007)
25,000
SO2 (2009)
100,000
(2013)
50,000
*Cumulative for all Progress Energy NC units
12
Locations of Progress Energy’s Coal-Fired Power Plants
in North Carolina
13
Progress Energy NOX Emissions
(Annual Emissions in Tons)
140,000
Actual
SIP Call
120,000
100,000
80,000
60,000
40,000
20,000
Clean Smokestacks
Actual Reductions
SIP Call
2018
2017
2016
2015
2014
2013
2012
2011
2010
2009
2008
2007
2006
2005
2004
2003
2002
2001
2000
1999
1998
1997
1996
1995
0
Clean Smokestacks
14
How Does an
SO2 Scrubber Work?
A slurry of finely ground limestone (CaC03)
is sprayed into a reaction tower, which has
flue-gas flowing counter-current to the
spray. The SO2 in the gas reacts with the
limestone, removing 95% of the S02 and
making CaS04 (gypsum).
15
FGD Overview
B&W Absorber Module
16
Progress Energy SO2 Emissions
(Annual Emissions in Tons)
250,000
Actual
200,000
150,000
Clean Smokestacks
100,000
50,000
19
97
19
98
19
99
20
00
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
18
0
Actual Emissions
Clean Smokestacks
17