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Water Services National Training Group Outcome Awareness Day 24th March 2009 Collaborative Study on Fats, Oil and Greases in Drain and Sewer Systems Midleton FOG Project Sam Crowley B.E. (Civil) Project Engineer, Response Engineering M. Eng. Sc. Student Civil & Env. Eng. UCC (Prof. G. Kiely, Supervisor) Collaborative Study on Fats, Oil and Greases in Drain and Sewer Systems Midleton FOG Project Midleton, Co. Cork History of FOG related problems. Population: 9,019 There are 63 FOG generators in Midleton. €68,372 spent in 2005 including cleaning of pumping stations €39,687 of this for FOG related work. Approximately 58% of total spent on drain cleaning. Methodology FOG Hotspots 1. 2. 3. Identified Analysed Evaluated (Baseline) CCTV surveys Inspection of existing Grease Removal Unit (GRU) GRU maintenance procedures investigated Staff interviews Blockage history Kitchen practices Awareness Site survey Methodology (Continued) FOG Hotspots 4. 5. 6. 7. Potential solutions selected and installed. Minimum of 6 month trial Difficulties Information Evening Midleton FOG Project System Types Tested: No. of Installations Passive Interceptor (Untreated) 3 Passive Interceptor(with Biological Treatment) 3 Active/Mechanical Interceptor 5 Biological Treatment System 2 Midleton FOG Project Site Type: Fast Food Takeaway s Restaurants Laundrettes Butcher Shops Convenience Shops Fish Retailer & Manufacturers Hotels Bar/ Restaurants Chinese Restaurants Hospitals Supermarkets Pumping Stations Sewer Hotspots Wastewater Treatment Plants Café Bakeries Sandwich Shops Quantity: 2 2 1 1 3 1 1 1 1 1 1 4 2 1 1 1 Methodology (Continued) Trial Period 1. Monitoring 2. Observing 3. Recording 4. Maintaining 5. Sampling Programme 6. Final CCTV Survey Active/Automatic vs. Passive Systems Automatic/Active vs. Passive Systems Active Passive Moving Parts, power, water Volume Location Compact Large At Source At or away from source Maintenance Interval Waste FOG Waste Food Biological Dosing 1 Day 2 Weeks (depending on storage and load) Clean Dirty, Contaminated Not decaying Decaying Occasionally Portable Interceptor Similar to passive interceptor Maintained by contractor Unit swapped with clean unit every two weeks. Full unit is removed from site and cleaned at contractors premises Removes need for maintaining unit within kitchen – hygiene and odour issues Aluline - BioBlock Biological treatment for use in sewer network Installed in manhole at FOG Hotspot 1 Replaced each month Build up still occurred Blockage rate significantly decreased Cleveland Biotech - Bactaerator Biological treatment for use in pumping stations Water is aerated continuously Bacteria and nutrient solutions are dosed into water at times of low flow Build up of FOG on walls decreased Cleaning interval increased Cleveland Biotech - Bactaerator 1 week since previous cleaning 15 weeks since previous cleaning Root Cutting Root intrusions shown in initial survey (24/07/06) Re-growth of roots 8 months after cutting (31/03/08) System Performance Summary Lowest Highest Average Result Result Result (mg/l): (mg/l): (mg/l): % < 50 mg/l: % < 100 mg/l: 120 0 0 8896 4275.7 0 0 1148 1498 1323 0 0 1 6 5 147 73 <1 147 1977 245 147 729.3 94.6 0 0 60 0 16.7 60 8 15 799 175.4 25 50 8 38 1056 327 12.5 37.5 Site Customers/ Meals per Day Existing Grease Management System Grease Management System Installed No. of samples analysed: Fast Food Takeaway 1 60 (Weekday); 200 (Weekend) 200 litre JFC passive interceptor None 1 120 120 Restaurant 1 Up to 50 at weekend None Aluline AG2 300 litre passive interceptor with treatment. 3 191 Butcher Shop 1 150 - 500 None 2no. 21 litre PVC Fabrications Passive Interceptors 2 Fish Retailer & Manufacturer 1 70 approx. None 3no. 50 litre Miskin mobile passive interceptors 1) Shop 2) Kitchen 3) Oven 3270 litre Kent Stainless passive interceptor with treatment JFC GT02 200 litre underground passive interceptor downstream of existing trap Hotel 1 up to 1200 220 litre grease trap Convenience Shop 2 100 to 200 from deli Domestic model JFC underground passive interceptor Fast Food Takeaway 2 400 to 600 None Fatstrippa interceptor 6 20 525 212 16.7 33.3 Hospital 1 Up to 290 400 litre Blucher passive interceptor Service Package with biological treatment 9 34 813 245.2 11.1 44.4 Café/Bakery 1 Not known None 1 331 331 331 0 0 Restaurant 2 Not known None 2 29 205 117 50 50 Sandwich Shop 1 Not known GreaseShield Mechanical Interceptor 4 129 982 632.3 0 0 FS05 Fatstrippa Active Interceptor FS10 Fatstrippa Active Interceptor None System Performance Summary Site Average % < 50 mg/l: % < 100 Result mg/l: (mg/l): Existing Grease Management System Grease Management System Installed Fast Food Takeaway 1 200 litre JFC passive interceptor None 120 0 0 Restaurant 1 None Aluline AG2 300 litre passive interceptor with treatment. 4275.7 0 0 Butcher Shop 1 None 2no. 21 litre PVC Fabrications Passive Interceptors 1323 0 0 None 3no. 50 litre Miskin mobile passive interceptors 147 729.3 94.6 0 0 60 0 16.7 60 175.4 25 50 327 12.5 37.5 Fish Retailer & Manufacturer 1 1) Shop 2) Kitchen 3) Oven Hotel 1 220 litre grease trap Convenience Shop 2 Domestic model JFC underground passive Interceptor 3270 litre Kent Stainless passive interceptor with treatment JFC GT02 200 litre underground passive interceptor downstream of existing trap Fast Food Takeaway 2 None Fatstrippa interceptor 212 16.7 33.3 Hospital 1 400 litre Blucher passive Interceptor Service Package with biological treatment 245.2 11.1 44.4 Café/Bakery 1 None FS05 Fatstrippa Active Interceptor 331 0 0 Restaurant 2 None FS10 Fatstrippa Active Interceptor 117 50 50 Sandwich Shop 1 GreaseShield Mechanical Interceptor None 632.3 0 0 Comparison of systems Design Conformity to I.S. EN 1825 Standards User Satisfaction Reliability Maintenance - User Friendliness Ease of access Hygiene Odours Maintenance interval Contractor or in-house cleaning Waste Comparison of systems Performance Effluent sample analysis CCTV surveys (before and after) Blockage History (before and after) Level of Confidence Cost To purchase To install To maintain Outputs of Midleton Case Study Statistics were compiled regarding the waste being removed from the systems Better understanding of systems on the market in Ireland Supplier/manufacturer procedures observed Compliance with I.S. EN 1825 standards Results of sample analysis Outputs of Midleton Case Study Maintenance procedures observed and rated Contractor behaviour observed Greater appreciation of all points of view User Supplier Contractor Outputs of Midleton Case Study Greater understanding of kitchen practices Where most FOG is generated in different types of FSE Wok cooker, combination oven etc. Tools for handling FOG related issues Ireland specific FOG letters Grease Trap Guidance sheets Kitchen Practice Guidance sheets Grease Trap Maintenance Record sheets Observations - Licensing Applications Site inspections Co-operation Planning Department Environmental Department Environmental Health Officers Guidance not available. Confusion caused by application form and process. Resources Observations - Licensing Enforcement & Monitoring Site inspections required Co-operation Records Kitchen practices Maintenance practices Disposal Blockages Resources Method based consent Observations - Disposal of waste Cost Traceability Large quantities vs. Small quantities Facilities Clarity Lack of disposal records for waste FOG (both by contractors and business owners). Contractors must be monitored Observations - GRUs Specification Sizing Operation & Maintenance IS EN 1825 Installation Incorrectly installed or situated traps. Appliances passing through grease trap. Observations - GRUs Maintenance Traps maintained incorrectly or not at all. Lack of knowledge of existence of GRU (Grease Removal Unit). Forgery of grease trap maintenance records by staff to avoid doing the work. Poor kitchen practices negating grease trap maintenance. Conclusions Disposal of grease trap waste is a significant issue Waste stream is dramatically increasing Removal at source is most economical solution Enforcement is necessary Maintenance is vital Education & Awareness Conclusions (continued) No one system is suitable for all sites Challenge Cost – Benefit Cork County Council Report WRc Reports MEng Sc Thesis: “Recovery of Waste FOG for use as a Biofuel in Ireland” Acknowledgments Noel O’Keeffe - County Engineer, Cork Co. Co. Matt Shortt - WSNTG Tadgh O’Connor -DEHLG Shane Kennedy -Cork Co. Co. WRc Midleton Town Council Cork Co. Co. Environmental Section