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Supply chain supporting the corporate strategy CII Logistics summit – 2012 Chennai 12.06.2012 1 Agenda Supply chain – reality check Significance of supply chain Aligning supply chain with the corporate strategy Key steps to align your supply chain with your strategy 2 Supply chain – reality check Still not considered as a core function in India Many companies do not have a separate supply chain department Perceived more as an operational function than a strategic one – relegated as a sub function of either procurement / finance or marketing in some organizations Mostly seen as a tool to control and reduce costs Logistics decisions are mostly reactive in nature Low awareness among industries on all aspects of logistics – not much planning done on logistics requirements leads to huge mismatch between requirements and reality 3 ‘An army marches on its stomach’ - Napoleon Unless soldiers are fed, the army cannot move He clearly understood the significance of what we now call an efficient supply chain 4 Significance of supply chain Increased customer awareness and easy access to information has increased the customer expectation Product differentiation is disappearing in many segments – products are fast becoming commodities Service levels which were the key differentiator earlier, have now become industry standards / hygiene factor One of the important differentiations lies in better supply chain management Gap between success and failure in logistics depends on servicing emerging customers 5 Business strategy constitutes the overall direction that an organization wants to go Supply chain startegy constitutes the actual operations of the organization Extended supply chain is to meet a specific supply chain objective 6 Aligning supply chain with the corporate strategy Staying ahead of the velocity of business change • Treat the business as an integrated one – do not operate in supply chain Vs sales silos • To be the first-mover – you also need to figure out what the unstated and future needs of your customers are Should be ready to handle uncomplimentary products • Consider the supply chain ramifications of innovations when new products and services are still on the white board • New products may not be within the confines of your existing supply chain • Change in the size and shape could affect your ability to service customers with the current transportation & warehousing plan • Do not just tweak your supply chain – rethink end to end 7 Aligning supply chain with the corporate strategy Technology - The key differentiator • As the world goes forward, the pace of advancing technology will move faster and faster • Technology will always play an important role in aligning your strategy more efficiently • Many companies discover technology but ignore the need to implement it. While Kodak invented first digital camera but have recently filed for bankruptcy as they believed future will remain in film based technology. • Think of technology as your own personal form of research and development and this process should not stop 8 Aligning supply chain with the corporate strategy Avoid disconnect among the various stake holders • Channel and demand management are part of the supply chain, too • Build a robust S&OP process and drive your sales and marketing teams with objectives that aren't at odds with your supply chain objectives • Common failure is when sales and marketing have no incentive to control inventory. They will overdrive the forecast to guarantee availability and supply chain could be left with the excess inventory • All stake holders of the supply chain, should be aware of the company’s goal and their action should also be aligned accordingly. 9 Aligning supply chain with the corporate strategy Last leg of supply chain – The most important and most ignored • Many companies struggle with aligning their supply chain with their customer-facing functions, sales & after sales • Post transactional elements are most critical from the perspective of customer’s perception about the company and its product • Elements like product tracking, customer complaint handling, warranty, claim settling, product replacement are as important as timely delivery Supply chain strategy is only as good as the company’s ability to execute it • Companies often have major gaps between their highest level business strategy and their supply chain strategy • Business failures due to poorly implemented strategy are more frequent, which are the result of poor execution than the vision and strategy development 10 Aligning supply chain with the corporate strategy Forward looking Supply chain • Advance planning saves lots of other costs & maintenance complexity - replacing the filter on a water dispenser, shows how easy it is to significantly minimize the logistical complexity, and cost which would have been incurred had the filter needed to be replaced at the companies facility. • Redefining distribution in advance looking to future expected changes - GST Planning cycles to be shortened • Companies should at best have strategic planning cycles of two to three years • You can not go for decades without re-aligning your supply chain strategy • Put your supply chain strategy on the same schedule as the rest of your organization planning - new products / areas / territories of business 11 Aligning supply chain with the corporate strategy Differentiation point to be pushed towards customer Differentiation can be in terms of A B Product Ownership (Hub & Spoke model) Flexibility in terms of to improve product offering and final product to customer 12 Aligning supply chain with the corporate strategy • As a strategy any company would like to operate at an optimum level of inventory • Larger the variants, greater the choice - any retailer or sales team would prefer it • Practically it is almost impossible to keep all variants in stock as it involves: Huge inventory cost Forecast limitation • Forecast at retail point is low as compared to aggregate level as plus / minus get adjusted but at retail level there is no such flexibility which could lead in to lower level of customer service • We need to push to certain extent product differentiation and ownership differentiation towards customer. 13 Aligning supply chain with the corporate strategy Product Differentiation • For some products, differentiation can be postponed till retail point • Differentiation should not be pushed beyond customer tolerance level Hotel Industry • No hotel separately prepares all the dishes shown in the menu separately • Items are prepared to the extent that they can make any dish from the available ingredients keeping in mind the time customer would be willing to wait for a dish • With 3 different gravies and kept boiled vegetables they can go for any specified item with out running the risk of carrying huge inventory 14 Aligning supply chain with the corporate strategy Paint Industry • Only base colours are supplied by the company to retailer and based on customer requirement computer generated program creates the required colour • With differentiation point pushed to the point of sale it has significantly reduced the logistics and operational complexity with out compromising on customer service levels 15 Aligning supply chain with the corporate strategy Ownership Differentiation • Postponing the ownership considering the following a) Customer readiness to wait for product b) Inventory efficiency • Forecast accuracy is always better at aggregate level than at an individual level • Ideally no retailer should keep stock other than displayed • Dealer should place order with company when he has a confirmed order. It could result in to huge inventory efficiency provided your delivery time is within customer’s tolerance level • Company should push the product towards customer as far as possible without transferring the ownership of the product which will give the flexibility to bill it to any retailer/customer • More flexibility means more inventory efficiency resulting into less/optimum inventory 16 Don't let your supply chain strategy develop in isolation from the rest of the business. By Jeff Wallingford, VP, Supply Chain Strategy, Riverwood Solutions 17 Key steps to Align your supply chain with your strategy Understand your customer requirements • Does he need small or large quantities – small retailer will have different need than a superstore • How quickly does the customer need a product – An eatery may need quick turnaround while large machines may be purchased occasionally • How large a variety does he need – super store may need a wide variety of products while a small grocery store has a narrow variety • What level of service does he require – quick turnaround and customized orders or they can wait for their orders • What price level will they pay for services – are they willing to pay for a faster turnaround 18 Key steps to align your supply chain with your strategy Define company’s core competencies and roles in meeting those requirements • How is your company a part of the supply chain – are you a producer, distributor, retailer or do value added services • What does your company do to enable the supply chain – your core competencies • How does your company make money – In case your company is capable of fast turnaround of product in its area, you may be able to charge marginally higher prices where as personalized service may not help you increase price but can help to retain customer Develop capabilities to support these roles which are weighted towards either responsiveness customized services as opposed to efficiency where emphasis is on low inventory levels, efficiency and cost. 19 Napolean and Hitler were defeated on the road to Moscow and Stalingard – they both knew the significance of supply chain but same was not alligned with strategy as they overstretched their supply lines Rommel had same fate in North Africa when his tanks lacked enough fuel to fight Montgomery effectively at El Alamein 20 Thank you 21