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A COMPARATIVE STUDY OF THE YIELD OF BIOETHANOL IN ALGAE, CORN AND NEWSPAPER Group: 01-36 Team Members Tang Kwan Hou (L) (4S123) Robin Ho (4S116) Jerroy Chang (4S203) Content • Aim • Hypothesis • Variables • Materials and Method • Results and Analysis • Conclusions • Extensions • References Problem to be addressed • Methods of extracting bioethanol too expensive or energyconsuming • Find out an effective and cheap way to produce bioethanol oBioethanol is rising in demand across the world Aim • To investigate and compare yield of bioethanol per unit mass of different substrates at optimum conditions • To investigate the optimum concentration of cellulase and amylase to use for each substrate Literature Review • Ulva • Macroalgae contain significant amount of sugars (at least 50%) that could be used in fermentation for bioethanol production (Wi et al., 2009) • Most green algae can have a cellulose content of up to 70% of dry mass (B. Baldan, P. Andolfo, L. Navazio, C. Tolomio, P. Mariani, 2002) • Corn • An increase in the ethanol production means an increase in the demand of corn (Pimental D., 2009) • Corn kernels contain 75.2% starch and 30% cellulose. (Yong T., Zhao D., Cristhian C., Jiang J., 2011) Literature Review • Paper • The presence of 70% cellulose & hemicellulose, α-cellulose (60%) and lignin (16%) makes it a prospective and renewable biomass for bioethanol production (Alok K.D. et. al, 2012) • Husk • Corn husks contain 42% cellulose and 13% lignin. (Y. Mahalaxmi, et. al, 2009) • Often discarded when people prepare corn Literature Review • Sargassum • The brown seaweed Sargassum sp. is a promising feedstock for ethanol production because of its relatively high content (41.6% dry basis) of holocellulose. It also contains 22.0% of alpha-cellulose and 19.6% of hemicellulose. (Jeylnne P. et. al, 2014) Literature Review • Commercial Production • Acid Hydrolysis • Algae species were hydrolysed in dilute 1.0ml of 0.70% H2SO4 and were heated at 105°C for 6h. (Gupta R. et al, 2012) • Required 95.103 kWh power which costs $24.42 according to Singapore’s electrical tariff of $0.2568 between 1 July 2014 to 30 Sep 2014 • Wet Milling • Corn kernel is steeped in water, with or without sulphur dioxide, to soften the seed kernel in order to help separate the kernel’s various components. • For example, it can separate a 56-pound bushel of corn into more than 31 pounds of corn starch, which in turn can be converted into corn ethanol (J. Womach et al, 2005) Literature Review • Cellulase has an optimum pH between 4 to 5 and an optimum temperature between 40 to 50ºC (Carl B. Z., n.d.) • The optimum temperature of the α-amylase is 50ºC and optimum pH value is 6 (Atiyeh M., Reza H. S., Mehdi R., Vahab J. , 2010) • Optimum temperature for fermentation by Saccharomyces cerevisiae is at 45ºC but will ethanol yield will drop above that (Lin Y. et al, 2012) Optimal pH and Temperature Optimum pH Optimum Temperature Cellulase AlphaAmylase Cellulase AlphaAmylase 4.0-5.0 6.0 40-50℃ 50℃ Hypothesis • Paper produces the greatest yield of bioethanol (cm3/g), after enzymatic action and fermentation. • The usage of pH 5.0 acetate buffer and enzymatic action at 45°C will increase yield of bioethanol (cm3/g). Variables • Independent: • Type of starting product • Concentration of cellulase added (%) • Concentration of amylase added (%) • Dependent: • Yield of bioethanol after a fixed period of time (𝑐𝑚3 /𝑔) • Controlled: • Mass of starting material used (6.0g) • Temperature of surroundings (Room temperature or 45°C) • Duration of fermentation (1 day) • pH value of solution (7.0 or 5.0) MATERIALS AND METHODS MATERIALS TO BE TESTED ON • Algae Ulva sp. (green algae) Sargassum sp. (brown algae) • Zea mays (maize) • Kernel • Husk • Newspaper OTHER MATERIALS USED • Potato Dextrose Broth • Cultured Yeast (Saccharomyces cerevisiae) • Cellulase • Alpha-Amylase • Deionised Water APPARATUS • Rack Shaker • Incubator • Weighing Scale • Water Bath • Centrifuge machine • Blender • Centrifuge tubes • Ethanol Probe Methodology 60ml DI water 60ml cellulase 60ml amylase 6g material 37°C Enzymatic action Homogenisation 24:00:00 • Independent variable – Starting materials (Paper, Ulva sp. , Kernel, Husk) Methodology 5000 rpm Supernatant 90°C 25°C 00:10:00 Decanting Centrifugation Denaturing • Heated at 90 degrees Celsius to halt enzyme catalysis reaction by inactivating it (Nam S. W., n.d.) 60ml DI water 60ml pH5.0 Acetate buffer Methodology 121°C 1L PDB 1L DI Water 24g PDB (Potato Dextrose Broth) 00:15:00 Preparing yeast broth Methodology Yeast Yeast 24:00:00 30mL 1LPDB PDB 37°C Preparing yeast broth Inoculation Methodology 37°C 30mL 6.7mL PDB yeast 3.3mL Supernatant extract 24:00:00 Fermentation Inoculation Methodology Reading Results RESULTS AND ANALYSIS Results - Husk Bar chart showing the effect of concentration of cellulase on ethanol yield/% Bar chart showing the effect of concentration of amylase on ethanol yield/% 0.25 0.2 0.15 0.1 0.200 0.05 0 0.25 0.245 0.180 0.190 Ethanol Yield/% Ethanol Yield/% 0.3 0.39 0.38 0.37 0.36 0.35 0.34 0.33 0.32 0.31 0.3 0.29 0.373 0.343 0.370 0.350 0.25 0.5 1 0.5 1 2 Amylase concentration/% Cellulase concentration/% From the graph we can see that: Best Cellulase Concentration: 0.50% Best Amylase Concentration: 1.00% 2 Results - Kernel Bar chart showing the effect of concentration of amylase on ethanol yield/% 0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01 0 0.060 0.070 0.030 0.25 0.030 0.5 1 Cellulase concentration/% 2 Ethanol Yield/% Ethanol Yield/% Bar chart showing the effect of concentration of cellulase on ethanol yield/% 0.4 0.35 0.3 0.25 0.2 0.15 0.1 0.05 0 0.237 0.25 From the graph we can see that: Best Cellulase Concentration: 1.00% Best Amylase Concentration: 2.00% 0.270 0.323 0.5 1 Amylase concentration/% 0.370 2 Results - Paper Bar chart showing the effect of concentration of cellulase on ethanol yield/% Bar chart showing the effect of concentration of amylase on ethanol yield/% 0.6 0.2 0.15 0.1 0.05 0.120 0 0.25 0.150 0.180 0.160 Ethanol Yield/% Ethanol Yield/% 0.25 0.5 0.4 0.3 0.2 0.480 0.407 0.390 0.387 0.1 0 0.5 1 2 0.25 0.5 1 Cellulase concentration/% Amylase concentration/% From the graph we can see that: Best Cellulase Concentration: 1.00% Best Amylase Concentration: 0.25% 2 Results – Ulva sp. Bar chart showing the effect of concentration of cellulase on ethanol yield/% Bar chart showing the effect of concentration of amylase on ethanol yield/% 0.35 0.3 0.080 0.060 0.040 0.020 0.057 0.060 0.077 0.077 Ethanol Yield/% Ethanol Yield/% 0.100 0.25 0.2 0.15 0.275 0.293 0.273 0.1 0.247 0.05 0.000 0 1 2 3 Cellulase concentration/% 4 0.25 From the graph we can see that: Best Cellulase Concentration: 1.00% Best Amylase Concentration: 0.50% 0.5 1 Amylase concentration/% 2 Data Analysis • Best amylase concentration varies with each extract. • However, Mann-Whitney U and Kruskal-Wallis Test shows that the difference in results are insignificant. • Best cellulase concentration for All Starting Materials: 1.00% • Except husk (0.50%) Summary Best Cellulase Concentration/% Best Amylase Concentration/% Husk 0.50 1.00 Kernel 1.00 2.00 Paper 1.00 0.25 Ulva sp. 1.00 0.50 Results – Sargassum sp. Graph showing effect of varying concentration of cellulase/% on ethanol yield/% 0.40 0.4 0.35 0.35 0.30 0.25 0.20 0.15 0.29 0.10 0.05 0.18 0.22 0.14 Ethanol Yield/% Ethanol Yield/% Graph showing effect of varying concentration of cellulase/% on ethanol yield/% 0.3 0.25 0.2 0.15 0.1 0.05 0.00 0.3 0.18 0.19 0.50 1.00 0.08 0 0.25 0.50 1.00 2.00 0.25 2.00 Results - Paper Graph showing effect of varying concentration of cellulase/% on ethanol yield/% Graph showing effect of varying concentration of amylase/% on ethanol yield/% 1.2 0.9 0.8 1 0.7 Ethanol Yield/% 0.8 0.6 0.5 Before Before 0.6 After After 0.4 0.71 0.95 0.3 0.4 0.59 0.12 0.25 0.15 0.1 0.18 0.24 0.39 0.387 0.25 0.16 0 0 0.25 0.407 0.2 0.2 0.25 0.53 0.48 0.50 1.00 2.00 0.25 0.50 1.00 2.00 Results - Kernel Graph showing effect of varying concentration of cellulase/% on ethanol yield/% Graph showing effect of varying concentration of amylase/% on ethanol yield/% 0.3 0.45 0.4 0.25 0.35 0.3 Before 0.15 After 0.22 0.1 0.19 0.17 0.25 0.2 0.1 Before 0.37 0.323 0.15 0.05 0.13 0.28 0.27 0.237 0.17 0.16 0.07 0 0.05 0.06 0.25 0.07 0.03 -0.05 0.03 0 0.25 Ethanol Yield/% Ethanol Yield/% 0.2 0.50 1.00 2.00 -0.1 0.50 1.00 2.00 After Results - Husk Graph showing effect of varying concentration of amylase/% on ethanol yield/% 0.5 0.5 0.45 0.45 0.4 0.4 0.35 0.35 0.3 Before 0.25 0.2 0.38 0.19 0.05 0 0.02 0.25 Before 0.25 0.2 0.373 0.35 0.343 0.42 0.37 0.3 0.1 0.245 0.2 After 0.3 0.15 0.307 0.15 0.1 0.43 Ethanol Yield/% Ethanol Yield/% Graph showing effect of varying concentration of cellulase/% on ethanol yield/% 0.07 0.05 0.11 0 0.25 0.50 0.07 1.00 2.00 0.50 1.00 2.00 After Results – Ulva sp. Graph showing effect of varying concentration of cellulase/% on ethanol yield/% 0.6 0.6 0.5 0.5 0.4 0.4 Before 0.3 After 0.5 0.44 0.2 0.42 Ethanol Yield/% Ethanol Yield/% Graph showing effect of varying concentration of cellulase/% on ethanol yield/% Before 0.3 After 0.5 0.2 0.35 0.293 0.275 0.273 0.1 0.1 0.065 0.06 0.065 0 0.25 0.50 1.00 0.12 0.1 0.04 2.00 0.247 0.19 0 0.25 0.50 1.00 2.00 Summary Best Cellulase Concentration/% Best Amylase Concentration/% Sargassum sp. 2.00 2.00 Paper 2.00 2.00 Kernel 2.00 2.00 Husk 2.00 2.00 Ulva sp. 0.50 0.50 Mann-Whitney U Test + Kruskal-Wallis Test (pH 7.0 and room temperature) - Kruskal Wallis Test (pH 5.0 and 45 degrees Celsius) Data Analysis • Best amylase concentration varies with each extract. • However, Mann-Whitney U and Kruskal-Wallis Test shows that the difference in results are insignificant. • Best cellulase concentration for All Starting Materials: 1.00% • Except husk (0.50%) Data Analysis • Most graphs were positive functions • More enzyme, more ethanol produced • Best concentration of both cellulase and amylase were 2.00% • In all cases (except for Ulva sp.) COMPARISON OF RESULTS Before • Paper – 0.480% After • Paper – 0.950% • Husk – 0.373% • Husk – 0.430% • Kernel – 0.370% • Kernel – 0.280% • Ulva sp. – 0.293% • Ulva sp. – 0.500% • Sargassum sp. – 0.300% Conclusion • Converting ethanol yield/% into cm3/g: Material Ethanol yield/% Ethanol/cm3 per setup Ethanol per gram (cm3/g) Paper 0.950 0.0950 0.855 Husk 0.430 0.0430 0.387 Kernel 0.280 0.0280 0.252 Ulva sp. 0.500 0.0500 0.450 Sargassum sp. 0.300 0.0300 0.270 • “It takes about 20 lb (9.1kg) of corn … to produce a gallon (3.9L) of ethanol” (The Energy Collective, 2013) • 0.417cm3/g Conclusion • Paper produces the greatest yield of bioethanol (cm3/g), after enzymatic action and fermentation. • The usage of pH 5.0 acetate buffer and enzymatic action at 45°C increased yield of bioethanol (cm3/g). EXTENSIONS • Create a bioreactor using calcium chloride beads of immobilized enzymes and yeast Sources of error and how to overcome them • Ethanol probe was wet Clean the probe and calibrate each time before reading results • Amount of yeast in each set-up was different Use spectrometer to check turbidity of each PDB for consistency • Contamination of starting material (Bacteria entering solution) Micro-filter and do it in sterile environment Sources of error and how to overcome them • Ethanol Probe may not be accurate in reading the ethanol yield due to the low yield • KMnO4 can be added to the ethanol produced and titrated to get a more accurate concentration • However, it required a few weeks to prepare the KMnO4 at the specific concentration required • Less time-consuming if ethanol probe is used References Alves, T. D. I., Araujo, E. E. C., … Pereira, J. N. (2009). Production of bioethanol from algae. Retrieved from: http://www.Google.St/patents/WO2009067771A1?Cl=en Ghosh, S. 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