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ERP Project Status Report for CFC Apr 2014 Ganda ERP Project | Current ERP Project Progress and Achievements • CG ERP Jan-2014 accounting period have been generate 1st ERP Financial Report on 07th-Mar2014. Feb-2014 accounting period month-end activities have been completed, Now is processing Mar-2014 accounting period month-end activities. • SAG ERP Jan-2014 accounting period month-end closing process was complete, now is doing cost value check and fine tune for Feb-2014. At the same time Mar-2014 month-end process have been started. • Motive Mulia ERP project have already been kick-off on 11-Mar-2014 and complete operation process survey and diagnostic process on 14-Mar. • The BI implementation process will be started on 17-Mar-2014. • The EFGP implementation process will be started on 11-Apr-2014. • CFC Core Process Module (list below) customization for 1st Round Operation Simulation Testing have been delivered and do customization training on mid of Apr-2014 (Purchasing, Inventory, Sales & B2B, Logistic & FG Warehouse, Production, Financial) • Key User Examination have been executed for Core Process Modules (Maintenance, QC, Elec Power, SMS will be May-2014, and HRM will be June-2014 ) • CFC ERP 1st Round Operation Simulation Testing will be start on 22-Apr-2014. Ganda ERP Project | 1 Ganda Project Consultant Man Day Usage Ganda ERP Project | Ganda Project System Analyst Man Day Usage Ganda ERP Project | ERP Project Milestone 2014 Jan Feb Mar Apr 20/3 15/4 May June July Aug Sep Oct Nov Dec CG Month-end Closing 1.Check Up 2.Reconciliation & Report 20/2 10/5 05/6 05/7 20/8 15/8 05/8 CFC Cement 1.UAT & Training 2.Basic data preparation 3.Operation Simulation 4.Launch Phase 2 development RMC & Transport 1. Survey & Diagnosis 1.Design & Development 2. Application Training 2.Basic data Training preparation 3. Operation 3.UAT 4. S.O.P. Modeling 4.Training 5. Gap Analysis & 5.Launch Customization 6. HRM Application AASTAR / WHI Training /Gap 1.Basic data preparation Analysis 2.Training 3.Launch CFC – Cement Kick off 1/07/2013 – Go-Live 1/7/2014 (Operation Simulation Testing : 1st Round 15/4 ; 2nd Round 12/5) RMC – Motive Mulia Kick off 11/3/2014 – Go-Live 1/10/2014 (All of RMC) Transport - ANP Kick off 10/6/2014 – Go-Live 1/11/2014 AASTAR / WHI K-off 12/05 – Go-Live 01/07 BI 1.Workshop 2.Design & Development 3.UAT 4.Launch Business Intelligence Kick off 18/3/2014 – Go-Live 01/07 2014 (Pilot) Easy flow (EFGP) 1.Design & Develop 2.UAT 3.Launch HR 1.Payroll 2.ESS Easyflow (EFGP) / Online approval Kick off 14/4/2014 Go-Live 01/07 2014 Payroll Kick off 05/2/2014 – Go-Live 01/06/2014 (CG) ESS (Employee Self Service) – Integrated with EFGP Kick Off 14/4/2014 – Go-Live 01/07/2014 Ganda ERP Project | The Schedule to Go-Live for CFC Nov-2013 Dec-2013 Jan-2014 Feb-2014 Apr-2014 Inventory Sales Logistic / FG Warehouse Production Maintenance Finance & Accounting May-2014 June-2014 Simulation Testing 50% (12-May) Simulation Testing 10% (22-Apr) Purchasing Mar-2014 G O L I V E Aug-2014 ERP Go Live ERP Go Live Human Resouce Customization July-2014 Basic Data upload Test / Simulation End User Training Parallel Test Run Ganda ERP Project | Progress update Module / Function Purchasing System Progress Update Next Plan 1. All of Purchasing procedure have been trained and processed in CFC ERP environment. except GR integrated with LiGu weight-sacle. (There are some outstanding issues and will be updated the status next session.) 1. Recheck all the basic data for CFC-TKP & CFC-HPGP. 2. Key User Examination have been done, Key user can process the system procedure well and smoothly by themselves. 3. Deliver GR (Good Receiving) integrated functions with LiGu with current confirmed spec on May-2014. 3. Ready to execute 1st Round operation Simulation Testing Q : Does Item 3 LiGu Integration spec will be impacted by new LiGu database structure ? 2. Outstanding Issues should be solved or have work around solution. Basic Data User Skill Already Confirmed current integration spec is using new DB structure data. (24-Apr) Ganda ERP Project | 6 Progress update Module / Function Inventory System Basic Data User Skill Progress Update 1. All of Inventory procedure have been trained and processed in CFC ERP environment. 2. Key User Examination have been done, Key user can process the system procedure well and smoothly by themselves. Next Plan 1. Recheck all the basic data for CFC-TKP & CFC-HPGP. (Item’s CoA attribute should be maintained) CFC MIS done already before 23-Apr ! 3. Ready to execute 1st Round operation Simulation Testing Ganda ERP Project | 7 Progress update Module / Function Sales & B2B System Basic Data User Skill Progress Update Next Plan 1. B2B interface should have Vietnamese ( MIS will continue to replace Simplify Chinese to Vietnamese ) 1. Recheck all the basic data for CFC-TKP & CFC-HPGP. (especial for CFC-HPGP) 2. All of Sales & B2B procedure have been trained and processed in CFC ERP environment. (There are some outstanding issues and will be updated the status next session.) 2. Outstanding Issues should be solved or have work around solution. 3. Key User Examination have been done, although TPK user can process the system procedure by themselves, but suggest to do continue practice to enhance the process speed. (not familiar) (Due to HPGP join the training from Logistic (L/N,…), so Sales & B2B still can not process) 3. Sales Customization Report (6pcs) Spec will be provide on 30-Apr and need to be confirmed . 4. Develop Training Schedule for External user for new B2B interface (Agents, Carriers,..) 4. Ready to execute 1st Round operation Simulation Testing Ganda ERP Project | 8 Progress update Module / Function Logistic & FG Warehouse System Basic Data User Skill Progress Update 1. All of Logistic and F/G Warehouse procedure have been trained and processed in CFC ERP environment. (There are some outstanding issues and will be updated the status next session.) 2. Key User Examination have been done, although TPK user can process the system procedure by themselves, but suggest to do continue practice to enhance the process speed. (not familiar) (Due to HPGP join the training from Logistic (L/N,…), the learning effect are no good for HPGP, they still need more practice to familiar new system and process) Next Plan 1. Recheck all the basic data for CFC-TKP & CFC-HPGP. (especial for CFC-HPGP) 2. Outstanding Issues should be solved or have work around solution. 3. Logistic & Warehouse Customization Report (4pcs + 2pcs) will be provide on 25-Apr (4pcs) and 30-Apr (2pcs), and need to be confirmed. 3. Ready to execute 1st Round operation Simulation Testing Ganda ERP Project | 9 Progress update Module / Function Production System Basic Data User Skill Progress Update 1. All of Production procedure have been trained and processed in CFC ERP environment. (There are some outstanding issues and will be updated the status next session.) 2. Key User Examination have been done, Both TPK & HPGP user can process the system procedure well and smoothly by themselves. 3. Ready to execute 1st Round operation Simulation Testing Next Plan 1. Recheck all the basic data for CFC-TKP & CFC-HPGP. 2. Outstanding Issues should be solved or have work around solution. 3. Packing and Production Customization Reports (7pcs+6pcs) Spec will be provide on 24-Apr (7pcs) and 30-Apr (6pcs), and need to be confirmed . Ganda ERP Project | 10 Progress update Module / Function Equipment Maintenance System Progress Update Next Plan 1. Maintenance Customization Module have been develop and deliver to CFC. 1. Equipment Maintenance basic data preparation and upload into ERP DB. 2. Maintenance Module Basic Data preparation had been explained on 19Mar-204 by Mr. Nick. 2. Maintenance Module Training will be hold on May-2014. Basic Data 3. Due to priority consideration (for 1st Round Simulation Test), we postpone the Maintenance Module from Apr-2014 to May-2014. Ganda ERP Project | 11 Progress update Module / Function Finance & Accounting System Basic Data Progress Update Next Plan 1. Dual Currency have conclusion and already release to programming. 1. Recheck all the basic data for CFC-TKP & CFC-HPGP. 2. All of Financial & Accounting procedure can be process well in CFC ERP environment, except for Invoicing for shipment about 100% Deposit Order. 1. To revise program for Invoicing for shipment about 100% Deposit Order on May-2014. User Skill 3. Key User Examination have been done, but the result are no good, AP & AR user still can not process the new procedure by themselves, still need more and more practice. 4. Ready to execute 1st Round operation Simulation Testing 2. Deliver Dual Currency Solution and do customization training on May-2014 (2nd Round Testing) 3. FIN Customization for Vietnamese Description input (186) & Dual currency (250). Total costs about 416 programming hours ! Ganda ERP Project | 12 Progress update Module / Function Cost Accounting System Basic Data Progress Update 1. Dual Currency Solution for Cost Accounting have been confirm and now developing customization spec. 2. Because of this additional level process need to auto generate related transaction from system. That will cause additional customization charge (88 hours). Next Plan 1. Deliver Dual Currency Solution for Cost Accounting and do customization training on May2014 (2nd Round Testing) 2. Additional customization charge for Cost Accounting 88 programming hours should be confirmed. Ganda ERP Project | 13 Progress update Module / Function Q.C Reports System Progress Update 1. All of QC Spec have been confirmed on Mar-2014. Next action Plan 1. QC Module will be hold on May-2014. 2. Current QC customization module now is under programming and expect to deliver to CFC on 12-May-2014. Basic Data Module / Function Electric Power System Progress Update 1. All of Electric Power Spec have been confirmed on Feb-2014. Next action Plan 1. Electric Power Module will be hold on May-2014. 2. Current Electric Power customization module now is under programming and expect to deliver to CFC on 12-May-2014. Basic Data Ganda ERP Project | 14 Progress update Module / Function SMS System Basic Data Module / Function Customization Reports System Basic Data Progress Update Next action Plan 1. SMS Customization Spec have already delivered to CFC on Mar-2014. 1. Doing CFC SMS Modem Compatibility Testing on May-2014. 2. SMS Platform and SMS Service Message Program have been develop (and revised). 2. CFC SMS Customization Technical Transfer on June-2014. 3. Now is testing SMS Modem integration function. Progress Update 1. Have already provide 25 customization Reports Spec to CFC confirmed on 05-Apr. 2. There are some delay on remaining customization reports , and Digiwin should to catch-up the schedule. ( Original Plan (52 RPTs) : 28/3 : 25 RPTs ; 5/4 : 10 RPTs; 11/4 : 8 RPTs ; 18/4 : 5 RPTs ; 25/4 : 4 RPTs ) Next action Plan 1. To catch-up delay schedule and provide Cust. reports Spec as below: on 24-Apr : a. Packing Report (7pcs) b. Elec Power Report (4pcs) c. Logistic Report (4pcs) on 30-Apr : d. Sales Report (6pcs) e. Production Report (6pcs) f. Warehouse Report (2pcs) Ganda ERP Project | 15 Progress update Module / Function HRM & ESS System Basic Data Progress Update Next action Plan 1. All of HRM confirmation spec have been 1. Provide P/S Bonus Spec to confirm before 02-May-2014. provide except P/S Bonus Spec. ( P/S Bonus will be separate into P/S bonus parameters P/S Bonus 2. CFC Organization Data already upload Calculation and P/S Bonus ) into HRM System. should provide some scenario sample together for easy confirm. 3. Basic Salary formula already been setting 2. HRM Customization Progress, and 4. Waiting CFC Sign-back customization Spec. (annual leave,…) (1) Customization hours need provide Standard HRM function to confirmed & review. (2) Due to Offset Leave logic is quite complex, those Spec need provide scenario data to explain current design. start to deliver from end of May-2014. 3. Checking HRM Go-Live Strategy : (1) HRM Go-Live first (01-July) , then ESS Go-Live Second step. (2) HRM + ESS Go-Live at same time (will impact original HRM 01-July Go-live Schedule, the expect Parallel testing on Aug-2014, and go-live on Sep-2014) Already Confirmed HRM go-live first on 01-July-2014; and then ESS go-live on 01-Sep-2014 (ESS From no need to integrated with EFGP, but need to discuss ESS Form validation logic. Ganda ERP Project | 16 Current Status of Customization and Issues Module Customization Outstanding Issue Purchasing 1. GR weight-scale & belt-scale Integration will be put on Phase-I (Plan to deliver on May-2014) 1. Goods Receiving Qty -> LiGu Scale -> Stock In -> QC Moisture -> Price Qty Price Qty OK ! 2. PR Priority should can choose Urgent /Prompt /Ordinary/Overhaul Will be provided before 05-May. 3. Please open the application for the new Vendor basic data. will be setting before 02-May. Inventory 1. Warehouse Voucher Report customization already Finished ! 1. Please open the application for the new Item master. will be setting before 02-May. 2. Please open the maintain Item application. will be setting before 02-May. Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Sales 1. Sales Module Report 1 (Finish Goods,10Rpts) 1. Web user creation. will be delivered before 15-May-2014. Can Use axmi250 can create Web user 2. Sales Module Report 3 (Marketing, 5 Rpts) Customization Spec will be provide 30-Apr, 2. B2B Toolbar how to change to and those reports will expect to delivery on the Vietnamese language 10-June-2014. Checking now, will be reply before 01-May. 3. L/N input truck ID/Ship ID, providing query function We suggest if want to provide Query, should create internal CFC truck data first. Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Logistic & Warehouse 1. Sales Module Report 2 (Logistics, 4 Rpts), Customization Spec will be provide 25-Apr, and those reports will expect to delivery on 10-June-2014. 1. L/N document type (LNHP/ LNHN...) 2. The Warehouse Report (2 Rpts) will be delivery on 20-June-2014. (Raw material daily report (cimr101) & Daily report on receiving of material by belt scale (cimr102) should be auto come base on schedule this function so far can not provide. 2. Reference unit (detail part) should be default “BAG” Now system according the setting of item Bag or Bulk in Item master. if Bulk, default use TON is makesense. We suggest if bulk cement use TON as unit just the same with CG now. 3. Delivery date (in detail part) still could not be changed for LN type = X (jetty), can change date in detail! the other LN type do not provide this function. Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Logistic & Warehouse (continue) 4. In detail part – commit 2nd line still need typing (could not select as 1st line) some items (Product No. , Warehouse,) So far not yet provide this f unction. Suggest do this fine tune on May. 5. L/C – Cxmp220t have 2 remain minor Issues email at 21-Apr Checking now, will be reply before 01-May. 6. D/N – Cxmt628 have 2 remain minor Issues email at 21-Apr Checking now, will be reply before 01-May. Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Production 1. Production Daily Report Part 1 (3Rpts) 1. Factor figure should have special authorized then can changed. & R/C ( RM/Clinker ) radio figure should have special authorized then can changed. Suggest not do like this way because now just input one time each day. Mr. Alex will double check with users is OK or not ! will be delivered on 15-May. 2. Production Daily Report Part 4 (Packing, 4Rpts) cust. spec will be provide 25-Apr, and those reports will expect to delivery on 30-May-2014. 3. The Other Production Reports (including HPGP, 6 Rpts) ) cust. spec will be provide 30-Apr, and those reports will expect to delivery on 20-June-2014. 2. Kiln feeding Qty can write back to the raw mill material issue qty. if no any concern, Will provide this function soon. 3. Down time will not limited one day 1440 min., but when print out the report will show up the total down time and operation time. Conclusion no need to do this in last week meeting Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Production (continue) 4. Insert one column for the currently storage Qty in the WIP interface OK, we will provide this. 5. Production schedule input should provide the Replicate function.. OK,we will provide this. Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Financial & Accounting 1. Dual Currency Customization Spec have been confirmed. 1. FIN Customization for Vietnamese Description input (186) & Dual currency (250). Total costs about 416 programming hours ! 2. Dual Currency Customization will be delivery on 12-May-2014. 3. Dual memo for Accounting transaction customization will be delivered from 12-May-2014 to 20-May-2014. 4. Tax Declaration customization will be expected to delivered on June-2014. Cost Accounting 1. Dual Currency Cost Accounting Spec will be provide on 05-May, and will be expected to delivered on 30-May-2014. 1. Additional customization charge for Cost Accounting 88 programming hours should be confirmed. Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Maintain 1. Customization Module have been developed, Waiting Training. (May-2014) None Electric Power 1. Customization Program will be delivered and trained on May-2014. (12-May) None QC Report 1. Customization Program will be delivered and trained on May-2014. (12-May) None SMS Module 1. Customization Module have been developed, Waiting Integration Test. (May-2014) None Customization Reports (50 reports) 1. Customization Report will be delivered from May-2014 to June-2014. Need to re-prioritize the customization reports to ensure all of A class reports will be provided before 31-May-2014. All of other reports CFC wish can received before 06-June-2014. (Digiwin will check it) None Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Human Resource 1. HRM system upgrade will be complete on mid-of-May (1 week delay) 1. P/S Bonus Spec will be provide on 02-May. HRM module now is high-risk module due to customization schedule. 2. HRM Operational function customization will be delivered from 19-May-2014 to 16-June-2014, except Shift Table Upload (will be delivered on Aug-2014) 3. HRM Customization Report will be delivered from 16-June-2014 to 18July-2014. 2. Signed back the customization documents for Annual Leave related customization. -Digiwin need provide some supporting data for spec confirme. 3. Currently procedure in HRM Training Module will be revised into another way after September, so we have to make sure do we need to customize it before change the procedure, or we want to move the training modules on Sep-2014. 4. Do we need to launch ESS+ Easyflow on first of the july? If yes, we need to reschedule the implementing plan of HRM. --> Already confirmed HRM Go-Live First ! 5. ESS can't handle the function to upload shift table, so it will be change to Easy Flow upload the shift table. But we got some issue have to confirm, that's customizaion period and go live period. Digiwin have to find-out alternate way for 01-July-2014 go-live work-around solution Ganda ERP Project | Current Status of Customization and Issues Module Customization Outstanding Issue Human Resource (Continue) 6. After requirements meetings, we found that remain 37 reports need to customize, so if those report are necessary please help us to confirm and signed back the confirmation documents. Digiwin will provide HRM standard Similar report format for CFC evaluation. Digiwin will provide HRM Self-Define Report Document to CFC (Mr. Alex) for assessment if there is any report can be developing by CFC self; Ganda ERP Project | Major Activities of CFC on May-2014 • Maintenance, QC, Elec. Power, SMS customization Training and Testing • Dual Currency Solution Training and Testing • 2nd Round Operation Simulation Testing (50% transaction Volume) • ERP Go-Live and Opening Plan Developing • Production Environment Preparation • End User Training Ganda ERP Project | 27 THANK YOU Ganda ERP Project |