Transcript Document
SKF Solutions in the Mining Segment Presented by: Mahdi Sebti: Managing Director, North & West Africa Mahomed Chothia: Engineering and Key Accounts Manager, Africa West Africa Mining Conference Mazagan, Morocco 8-9th October 2014 Content SKF – Overview / Introduction SKF Solutions in Mining Training and Skills Transfer Condition Based Maintenance at a Copper Mine Total Cost of Ownership Lubrication Management SKF – Overview SKF in Africa SKF Africa Facts 270 People 9 Offices North & West Africa A Solution Factory East Africa People in 5 Platforms 200+ Distributors Zambia Southern Africa © SKF Group Distributor Development Management Africa © SKF Group Slide 5 316 Branches Celebrating 100 years in Africa in 2014 SKF Group Vision To equip the world with SKF knowledge © SKF Group Slide 6 21 July 2015 What is SKF knowledge? © SKF Group Distributor Development Management Africa © SKF Group Slide 7 Product development SKF Idler sound monitor SKF Shaft Alignment system SKF Power Transmission Products SKF Static motor analyzer A range of reinforced all-rubber radial shaft seals SKF Machine Condition Indicator Upgraded range of SKF Explorer bearings © SKF Group Slide 8 21 July 2015 SKF Microlog inspector SKF DryLub bearings SKF Lubrication Systems SKF Platforms SKF Technology Platforms © SKF Group Slide 9 21 July 2015 Industry challenges • • • • • • • • Improve productivity and profitability Improve worker health and safety Improve the environment Improve equipment reliability Prevent unplanned shutdown Control maintenance costs Effective lubrication management Well functioning predictive maintenance (PdM) program © SKF Group Slide 10 21 July 2015 Optimizing the asset life cycle with SKF solutions Specification Design and develop Manufacture and test Maintain and repair Install and commission Operate and monitor © SKF Group CMD 2014 Recommended PdM technologies Condition Monitoring helps determine the deteriorating condition of a machine component, in advance of a breakdown. 1. Vibration analysis 2. Lubrication analysis 3. Infrared thermography 4. Non-Destructive Testing 5. Ultrasonic Airborne 6. Motor Current Analysis 7. Visual Inspection © SKF Group Slide 12 21 July 2015 © SKF Group Slide 13 10 September 2014 SKF Capital Markets Day Training, skills development, and knowledge transfer Training employees in the latest precision maintenance, lubrication management, and condition monitoring practices •Vibration Analysis (BINDT accredited) •Precision shaft alignment •Dynamic Balancing •Thermography •Bearing Technology and Maintenance •Root cause bearing failure analysis •Lubrication •Sealing solutions •Power Transmission •Motor Testing and Diagnostics •Maintenance Strategy •Planning and Scheduling •Spare Parts Optimisation © SKF Group Slide 14 21 July 2015 Lubrication Timeline and acquisitions SKF acquisitions Willy Vogel AG (Germany) Safematic (Finland) Sommers (Sweden) 2004 2005 Cirval (Argentina) ALS (Canada) 2006 2007 Alemite (USA) Lincoln Helios India Lincoln acquisitions Reelcraft (USA) © SKF Group CMD 2014 Lincoln (USA) 2008 2009 2010 Global leader in the automated lubrication systems market What automated lubrication does for our customers? INCREASE • Productivity • Service intervals • Safety • Sustainability REDUCE • Energy consumption • Operating expenses • Downtime • Lubricant consumption • Waste SKF is leading the technology shift from manual to automatic lubrication and realising these business benefits © SKF Group CMD 2014 Increasing adoption rate for automatic lubrication 80% of lubrication points are still manually lubricated The adoption rate is increasing to capture the automatic lubrication systems benefits Big opportunity for end-users to benefit from automatic lubrication Manual lubrication Automatic lubrication systems Adoption rates key industries served 5-15% © SKF Group CMD 2014 1-10% 25-35% 5-50% 25-85% 80-95% Environmental and business impact • Automated lubrication uses 33% less grease than manual lubrication • Automated lubrication globally saves 200 million kg of grease per annum =300,000 tonnes CO2e • SKF saves users 60,000 tonnes CO2e and SEK 2,000 million in cash in reduced grease cost per annum This with only 20% of all lubrication points using automated lubrication! Imagine the value if a company could combine their knowledge on bearings, seals, mechatronics, service and lubrication, and develop event-based automatic lubrication systems? © SKF Group CMD 2014 Thank you © SKF Group Slide 20 21 July 2015