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Decoupling the Building Latent and Sensible Loads Using 100% Outside Air Systems ASHRAE Chicago Seminar 39 January 24, 2006 Stanley A. Mumma, Ph.D., P.E. Professor of Architectural Engineering Penn State University, Univ. Park, PA email: [email protected] http://doas-radiant.psu.edu 1 Outline • What are 100% OA systems? • What is the benefit of decoupling the space sensible and latent loads? • What parallel sensible cooling equipment is available when dry ventilation air is delivered to the space? • What are the operating benefits of these decoupled systems, including op. cost? • A few pitfalls to avoid when applying these systems? 2 100% OA Systems 1. 100% OA, but at a low flow rate, approximately the rate required by ASHRAE Std. 62.1-2004: i.e. DOAS. Also needed: Parallel sensible cooling only system to meet the thermal loads. 2. 100% OA, at the flow rate required to meet the entire space sensible load— frequently up to 5 times the flow needed for ventilation alone. Will not be discussed here—but could be during the question time if interested. 3 DOAS Systems 20-70% less OA than VAV DOAS Unit W/ Energy Recovery Parallel Sen. Cooling System Cool/Dry Supply High Induction Diffuser Building With Sensible and Latent cooling decoupled 4 Why decouple sensible and latent space loads with DOAS? Tight humidity control minimizes the potential for IAQ problems and related sick-building illnesses*, and improves thermal comfort and productivity. *Which are caused largely by biological contaminants breeding in damp ducts, ceiling tiles, insulation, behind vapor barriers and carpet. 5 Potential Health/productivity Related Economic benefits of DOAS The significance of DOAS is illustrated by estimates that US companies lose as much as $48 Billion annually to cover medical expenses and $160 Billion annually in lost productivity as a result of sick-building illnesses. Source: ASHRAE Literature. 6 How Much is $208 Billion/yr.--in light of the ~ $13,000 Billion/yr 2006 USA GDP (value of goods and services) • Medical & productivity cost (loss) to US business as % of GDP: (208/13,000)*100 = 1.6% • National debt annual increase as a % of GDP: (300/13,000)*100 = 2.3% • Katrina Gov. appropriations as %of GDP: (150/13,000)*100 = 1.2% 7 Parallel Terminal Systems DOAS air Induction Nozzle Sen Cooling Coil Radiant Cooling Panels Room air Chilled Beams Fan Coil Units Air Handling Units Unitary ACs 8 VAV problems solved with DOAS plus Radiant or Chilled Beam • • • • • Poor air distribution. Poor humidity control. Poor acoustical properties. Poor use of plenum and mechanical shaft space. Serious control problems, particularly with tracking return fan systems. • Poor energy transport medium, air. • Poor resistance to the threat of biological and chemical terrorism, and • Poor and unpredictable ventilation performance. 9 Additional benefits of DOAS Beside solving problems that have gone unsolved for over 30 years with conventional VAV systems, note the following benefits: • Greater than 50% reduction in mechanical system operating cost compared to VAV. • Equal or lower first cost. • Simpler controls. • Generates up to 80% of points needed for basic LEED certification. 10 DOAS with Parallel Radiant OA Outdoor air unit with TER Radiant Panel Space 3, DOAS in parallel w/ CRCP 11 Sample DOAS pitfalls? • • • • • Wrong supply air temperature. Wrong controls for the enthalpy wheel. Wrong controls for the heating coil. Wrong controls for the cooling coil. Wrong location for the heating coil. 12 Quick Review of DOAS system psychrometrics 13 90 EW 5 .0 196 28 4 RA Space .0168 24 80 wet W B et .0 2140 0 40% l ub ) (F 7 0 .0 1112 6 2 .084 12 60 3 4,5 20% .0 56 08 50 dry 40 .0 028 4 40 50 60 HUM D I T I Y RA T O I (Lbv /Lba ) Other regions? Next slide 1 60% CC 80% PH 3 70 80 90 100 D R Y B U LB T EM P E R A T U R E (F ) Humidity ratio (grains/lb) 2 1 OA 120 14 EW control for various OA conditions 90 .0 196 28 80 60% EW on when OA h > RA h 80% .0168 24 40% W .0 1112 6 .084 12 60 20% .0 56 08 50 dry 40 EW to modulate or duty cycle to hold SAT SP when OA 4 0 < SAT SP 50 EW off 60 70 80 90 100 D R Y B U LB T EM P E R A T U R E (F ) .0 028 4 Humidity ratio (grains/lb) wet EW off B et l ub ) (F 7 0 HUM D I T I Y RA T O I (Lbv /Lba ) .0 2140 0 120 15 Example of an incorrect EW control logic 90 EW on 60% 40% ) (F 7 0 Frost protection when .0 1112 6 cold outside! .084 12 60 20% .0 56 08 50 40 .0 028 4 40 50 60 70 80 90 100 D R Y B U LB T EM P E R A T U R E (F ) Humidity ratio (grains/lb) W bl Cleaning cycle when .0off! 2140 0 HUM D I T I Y RA T O I (Lbv /Lba ) EW off 80% .0168 24 80 Bu et .0 196 28 EW on 120 16 > 3 ton cooling lost with wheel off Reheat adds 2.8 tons of cooling load, plus the heating energy wasted in the 1,710 cfm OA sys. Neutral temperature a huge energy waste! EW off, huge control error when it could significantly reduce the CC load if operating. CC Control based upon CC load ~ 10 ton maintaining a SA DPT, what happens if the OA is hot and dry ? 17 Failing to minimize the use of a chiller when it is cool outside — can be a pitfall for DOAS systems. • EW binary control—a duty cycle saves chiller operation. • EW using a VFD, maximizes the free cooling of a DOAS. 18 EW Duty cycle defined RAT, 72F OAT=40F SAT=OAT when EW off (40F) SAT=OAT+(RAT-OAT)*EWeff (65.6F) EWeff, 0.8 By adjusting the EW ON time (54.7% or 8.2 min) in 1 period (15 min) can get an avg. temperature equal to the desired SAT (54F). Duty cycle changes to 100% ON at 40F OAT to avoid tripping freeze stats. NOTE: HC must be off since when EW off, DAT < DATSP and the CC must be off when the EW on! 19 EW operation when OA below 54F 70 No duty cycle SAT 68 OPP duty cycle SAT 66 SA Temperature, F Revised duty cycle SAT 64 VFD EW SAT 62 60 58 56 54 52 Heating Coil begins modulation at -18F to maintain 54F SAT 50 -20 -16 -12 -8 -4 0 4 8 12 16 20 24 28 OA Temperature, F 32 36 40 44 48 52 56 20 Sample of the duty cycle operation as the OA DBT rises through 40F 15 min. cycle Duty cycle off, EW on 100% Not used when OA < 40F to prevent tripping the freeze stat during EW off part of cycle EW on EW off Beginning of EW duty cycle Target avg. duty cycle temperature 21 Conclusions • • • • • • • 100% OA DOAS systems discussed. IAQ cost benefits of decoupling discussed. A few parallel systems introduced. Operational benefits explored. Humans are still capable of falling into pits. A few pitfalls discussed. I am convinced DOAS is the future since it solves VAV problems at lower first and operating costs, while providing improved IEQ and safety! More information is available on the DOAS web site noted on the first page. 22 If Questions or need more on the control logic, feel free to contact: • S. A. Mumma, Prof of Arch. Engineering • • • • Penn State University 814-863-2091 e-mail: [email protected] Snail Mail: 214 Engineering Unit A University Park, PA 16802 Visit the: http://doas-radiant.psu.edu web site. 23