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Depot Leadership Program ANAD Partnering with JSU to develop tomorrow’s leaders Fall 2007 ANAD and JSU – Partnering for a successful tomorrow 1 Depot Leadership Program Class 3 Agenda • Introduction – Sam Hazle – Students – JSU Professors • • • • • Mission Statement Curriculum Overview – Barry Adderhold Individual Internship Briefings – Each student Group Recommendations – Randy Pugh Questions and Answers - Group ANAD and JSU – Partnering for a successful tomorrow ANAD Participants Barry Adderhold - ANCA Sybil Haney - DMPO Tyla McKenzie - DP Phil Petri – DEQ Martha Corby - DPW Sam Hazle - DES Tim O’Dell - DMPO Randy Pugh - DOIM ANAD and JSU – Partnering for a successful tomorrow JSU Professors • • • • • • Ed Bellman Pat Borstorff Richard Cobb Jess Godbey Mark Hearn Dana Ingalsbe • • • • • Robert Landry Terry Marbut David Palmer Bill Scroggins Joanne Williams ANAD and JSU – Partnering for a successful tomorrow ANAD Leadership Program – Class 3 Mission Statement Develop the leadership and foresight to make Anniston Army Depot a world class leader in value and service to the war fighter ANAD and JSU – Partnering for a successful tomorrow Curriculum Overview ANAD and JSU – Partnering for a successful tomorrow Lean Concepts • • • • • Management/Team “Buy In” Value Stream Analysis Kaizan Blitz / RIE Eliminate Waste Continuous Improvement ANAD and JSU – Partnering for a successful tomorrow Six Sigma • • • • Quantified Vision Process D – M – A – I – C Tools Statistical Approach “Show Me The Data” Reduce the Variation & Improve The Process ANAD and JSU – Partnering for a successful tomorrow Safety Management • • • • • • • Why Safety? Accident or Incident? Reactive Safety Steps Proactive Safety Measures Safety Culture Reinforcement Safety is a Core Value ANAD and JSU – Partnering for a successful tomorrow Government/Industry Partnership • What are GIPs? – Cooperative effort working toward a clear objective • Why we have GIPs – Huge uncertainties – Added expertise • Challenges to GIPs include – Bureaucracy (both sides) – Collective Inaction ANAD and JSU – Partnering for a successful tomorrow Project Management Like eating elephant: one bite at a time • • • • • • Project Development Management Buy-in Plan Scope of the project Schedule (subject to change) People count – Communicate, Communicate, Communicate – If it can be misunderstood… it will be ANAD and JSU – Partnering for a successful tomorrow Business Communications • PowerPoint Training – Keep it consistent • Presentation Stages – Planning – Preparation – Polishing • Questionnaire Design ANAD and JSU – Partnering for a successful tomorrow Human Resource Management • Managing human talent to meet objectives – – • • People make the difference Understanding human behavior Awareness of Economic, Technological, Social and Legal Issues HRM is the right thing to do ANAD and JSU – Partnering for a successful tomorrow Organizational Behavior and Leadership • • • • Diversity Problem solving in teams Art of inspiring other to do what is required Utilizing leadership tools received ANAD and JSU – Partnering for a successful tomorrow Team Building • Team Advantages – Various ideas and views are proposed – Improves communication, cooperation, and trust • Decision Making – Buy-in from team members – Involve people performing the job • Synergy – Team results better than sum of the parts –2+2=5 ANAD and JSU – Partnering for a successful tomorrow Financial Management & Cost Accounting • • • • • Army Working Capital Fund Anniston Army Depot Financial Statements U.S. Standard General Ledger Analyzing Corporate Financial Statements Sarbanes-Oxley Act of 2002 and Internal Controls ANAD and JSU – Partnering for a successful tomorrow Supply Chain & Materials Management • • • • • Understanding Supply Chain Management Strategies Performance Measures Transportation and Logistics Sourcing Decisions ANAD and JSU – Partnering for a successful tomorrow Production Planning • • • • • • Utilizing the Lean tool box Materials Requirement Planning (MRP) Statistical Process Control (SPC) Benchmarking Just In Time (JIT) Inventory Layout Strategy ANAD and JSU – Partnering for a successful tomorrow Internships ANAD and JSU – Partnering for a successful tomorrow War Fighter Protection Center Barry Adderhold • • • • • Vision Statement Focus on four key core defense markets Raytheon Sigma RAID System Raytheon Success ANAD and JSU – Partnering for a successful tomorrow Martha Corby • Produce Metal Cutting Machines • Customer Satisfaction • Facts/Figures – 140 Employees – 22 Engineers • Electrical Discharge Machine (EDM) • ISO 9001:2000 ANAD and JSU – Partnering for a successful tomorrow Sybil Haney Smyrna Distribution Operation – – – – – Aftermarket Distribution Center Quality Management Environmental/Health/Safety Six Sigma or Lean Initiative Information Technology ANAD and JSU – Partnering for a successful tomorrow Montgomery EMA Sam Hazle • Coordination of Disaster Exercise – Volunteer Registration Center (lean) – 211 – Coordination with executive leaders before incident • More than a Storm Center – Strategic National Stock Pile (15 Counties) – Metropolitan Medical Response System ANAD and JSU – Partnering for a successful tomorrow Tyla McKenzie • • • • • • • Immune – Benchmarking Discovery MOPs – Measures of Performance Quality, Cost and Time Management Self-Sufficient Cell 3-day New Employee Training 2500 employees globally, 700 in San Antonio 358,400 sq. ft. building ANAD and JSU – Partnering for a successful tomorrow • • • • Tim O’Dell Joint Systems Manufacturing Center Lima, OH Four major manufacturing buildings, 1.6 Million sq. ft. 1100 Employees Fabrication of new weapons platforms – EFV, Cougar, MRAP • Numerous modifications to vehicles – Abrams, Stryker, Tusk Armor modification ANAD and JSU – Partnering for a successful tomorrow Phil Petri • • • • Culture Deming Philosophy BOSS system Failure Modes & Effects Analysis ANAD and JSU – Partnering for a successful tomorrow Randy Pugh • World’s largest manufacturer of mechanical seals and associated products • Subsidiary of Smith Interconnect, London • Cribmaster Vending Machines • “Organic” Lean/Six Sigma – Master Blackbelts – Internal “White Belt” program • DMAIC-R (Realization) ANAD and JSU – Partnering for a successful tomorrow ANAD Observations & Recommendations • ANAD Tour – provide headsets for duration of industrial tour • Director briefings and insights were beneficial – Background – Leadership Style • Down-time days (off Fridays) were needed and appreciated ANAD and JSU – Partnering for a successful tomorrow JSU Observations & Recommendations • Additional Human Resources and Communications time is needed • Less Corporate Finance and more AWCF • Better coordination of course work between Business and Technology areas • Separate binders for each area, pre-assembled • Excellent tours of Lean and Non-Lean facilities • Outstanding Facilities and Instructors ANAD and JSU – Partnering for a successful tomorrow ANAD Leadership Program – Class 3 Comments ANAD and JSU – Partnering for a successful tomorrow