Transcript Kremenchukgumotechnika Corporate presentation

P.P.
Kremenchukgumotechnika
2006
Kremenchukgumotechnika

Private owned Ukrainian
technical rubber plant

Established in 1987

Built from nothing,
without initial capital
investments
Ukraine


Ukraine, territorially
located in the southeast
part of Central Europe,
is related to those
countries where high
qualification level of
workers combines with
very low level of
salaries.
Power and raw
materials also have
incomparably smaller
cost, than in WestEuropean countries.
Ukraine


At the same time, Ukraine makes
airplanes and launch vehicles,
ships and locomotives, lorries
and autobuses, cars and
motorcycles, computer and
electronic equipment, precision
instruments and agricultural
machines, TV and wireless
apparatuses, chemistry and
textiles.
Practically all parts of economy
are presented in Ukraine.
Plant location in Ukraine
Kremenchukgumotechnika
Specialization

Specialization
of the company
are rubber-metal
molded articles.
Also we produce










rubber parts for brake
systems
radial shaft seals
silent-blocks
protective rubber boots
different rubber plugs, caps
and grommets for cable
systems
water and gear pump seals
rubber glands and gaskets
shock-absorber seals
vibration isolator or mounts
o-rings and other packing
elements.
Products


Kremenchukgumotechnika
manufactures precision
rubber products –
that are articles with
higher requirements to
size and functionality.
Almost all of our products
are oriented to automotive
and machine-building
industry.
Customers









Automotive
Motor plants
Auto-component makers
Cardan shaft manufacturers
Agricultural engineering
Truck plants
Bus plants
Producers of hydraulics,
pneumatics, stop valves,
pumps, compressors,
engines, electric tools etc.
We are proud of our reputation of stable and competent
partner, which helps customers to solve their problems.
Principles of partnership





Certainly high quality of manufactured
products
Price correspondence to quality
Warranty responsibility
Quick manufacturing cycle
Decency in business relations
Trade names


Kremenchukgumotechnika always means high quality in
Ukraine.
Out of the local border
company also use trade name
“Elastotechnic”:
Trade mark
Production program


Nitrile and Acrylate Oil-seals (NBR, ACM)
with garter spring
working edge can be mechanically trimmed or formed in
mold - by customer demand
Production program


Fluoroelastomer Oil-Seals (FPM/FKM)
with garter spring
We are working with several types of fluoroelastomers for
different medias
Production program


Large Diameter Oil-Seals (Trucks, Buses, Agriculture etc.)
with garter spring
We can stamp metal case up to 500 mm O.D.
Production program


Open Case Oil-Seals
with garter spring
Hardmetal stamping with automatic post chamfering and
automatic glue (adhesive) applying
Production program


Shock-absorber seals and other Rubber-Metal products
with garter spring
Seal should withstand for 2 millions cycles of lengthwise
movements during testing
Production program

CR Rubber & Rubber-Metal Boots
(zinc coated case)
Production program

Valve Stem Seals (FPM/FKM, ACM)
with garter spring
Production program


EPDM Rubber Seals for Hydraulic Brake Cylinders
(Brake parts)
Seals are manufactured using transfer molding technique. V-ring
seals are trimmed on precision machines. Ring-type brake seals
with all working surfaces are polishing on special automatic
machines.
Production program

IR/SBR Vibroinsulators, SparkPlug Caps, O-Rings, Car
Suspension Parts, other Molded
Rubber & Rubber-Metal Products
Production program

Silent-blocks (Rubber-Metal)
Production program

Rubber-Metal Radial Shaft Seals for special purpose
Production program

O-rings from various materials
Production program

Different type cardan shaft (driveshaft)
seals - can be manufactured in very big quantities
(about hundred thousand in a week on each
molding machine - supported by automatic highspeed metal stamping - from 200 pcs/min).
Materials
ELASTOMERS INCLUDE:








Fluorinated Rubber, Fluoroelastomer, Fluorocarbon, Viton (FKM/FPM)
Butadiene Acrylonitrile, Nitrile Rubber (NBR)
Polyacrylate, Polyacrylic rubber (ACM)
Ethylene Propylene Diene Ter Rubber (EPDM)
Chloroprene Rubber, Neoprene, Baypren (CR)
Isoprene Rubber (IR), Natural Rubber (NR)
Butadiene-Styrene Rubber (SBR)
Butyl/Chlorobutyl Rubber (CIIR)
We can order by request:



Hydrogenated acrylonitrile-butadiene rubber, Therban (HNBR)
Silicone, Fluoro-Silicone (VMQ, FVMQ)
We are ready to work with special type materials, available on World
Market
Manufacturing
cycle


Company has
fully closed
cycle of oilseals
manufacturing.
Sources only:
metal, wire,
ingredients of
rubber
mixtures.
Processes & equipment
Tooling

Tooling producing (Stamps, incl. Compound Die, Molds,
Special tools, Automatons)

Heat treatment, Chromium coating, Polishing etc.

Tool incoming inspection

Storage, Mold cleaning
Metal Case

Metal Inspection, Metal Storage

Metal Preparing for Automatic Stamping (roll), or for
Manual Stamping - guillotine

Metal Inserts stamping on automatic lines (200 pcs/min),
manual stamping. Presses up to 200 T

Metal Case Storage

Phosphate Treatment. Semi-Automatic Galvanic Line.

Glue producing, Glue applying (automatic and manual)
Rubber material

Raw Material Incoming Inspection, Storage

Compounding

Rubber Physical Testing

Rubber Calendering and Cutting

Preforming (forming of raw rubber material)
Processes & equipment
Curing

Molding (Machines with ejectors)

High Precision Post curing (computer controlled)
Springs

Spring forming

Spring joining

Thermostating of springs
Trimming and postprocess machining

Edge cutting of oil-seals with opened or rubbered metal
case on fully automatic and manual machines.

High precision Polishing of small rubber parts (for
example, brake rubber parts with all working surfaces).

Punching etc.
Ready Parts Inspection, Assembling (Spring loading)
and packing
Storage and shipping, logistics
Testing Laboratory controls processes on all stages
Molding

Vulcanization shop equipped with double-side
compression molding machines with automatic
recharging (reloading) devices of cassette-type
molds. Heating plates - 600х600 mm,
force – 250, 400 T.
Punching

Series of presses up to
200 Ton allow to stamp
metal case for shaft seals
with max. outer diameter
of 500 mm
Punching


There are 5 automatic stamping lines work in press
shop, with minimum productivity of 200 pcs. in a
minute.
Punching of metal case on automatic lines processed
by multipass stamps, and in manual mode – using
compound dies.
Post-curing

Post-cure section is equipped with precision ovens,
linked to up-to-date controlling software on PC,
which makes it possible to produce articles with
high demand to temperature accuracy – in order to
get best quality.
Mainline

Own transforming station, compressor room (Atlas
Copco), boiler house, galvanic shop, mold cleaning,
glue processing etc.
Example of outcome


22 000 pcs in one shift, 500 000 pcs in a month
from one molding machine.
Price of one rubber-metal oil-seal with spring –
$0,08.
Spring winding & joining
Rubber mixing


Rubber compounds are mixed in our rubber
compounding shop. Every rubber batch goes to
laboratory for physical testing.
We can develop a compound for customer
requirement or seal application.
Competitiveness




All processes of oil-seals
fabrication, including production
of tooling and metal parts, are
concentrated inside the factory
That allows us to control the
quality of manufactured products
at all production phases,
considerably makes cheaper the
cost price and let us quickly
produce tooling for new
products.
Our technical team can help you
in design development and in
material selection.
Finished products will be
manufactured precisely under
your requirements specification.
Tooling Shop

We have own tool shop on the area
of 1100 square meters.
Tooling Shop

At our toolroom base we produce press tools
(compound die) for manufacturing of metal
inserts, moulds, special tools, technological
devices and automatons.
Design department

Design department, equipped with 2D & 3D
CAD/CAM systems, is situated on the second floor
of tool shop.
Tooling Shop

Our engineers work in close interconnection
with technologists that allows us to produce
tooling for rubber-metal products in shortest
terms.
Tooling Shop

The complete cycle of internal moldmaking
includes heat treatment (furnacing) and
chromium (Cr) coating.
Tooling Shop

When production of rubber-metal products - everything, that is
necessary for us from the client - his requirements specification.
Aims of Tooling Shop

Presence of own
tool production
facility allows us
to develop new
articles in
shortest terms
and to maintain
all manufactured
tooling in proper
condition.
Quality policy




We think that high quality of
manufactured products - a
necessary condition of our
company’s competitive strength, it’s
success activity and growth.
There are many factories in CIS
countries, which produce rubber
products, but quality has only a few.
Only high quality but not low price,
based on low quality, can guarantee
long-run mutually beneficial
relationship with clients.
Therefore, the quality of work
became normal for us. Even in most
hard periods of our evolution we
didn’t betray to above principles.
Ukrainian certification
Laboratory facilities include:














Laboratory two roll mill for development of compounds
Hardness testers, IRHD, Shore A
Rheometer for cure testing of compounds
Tensometer for measurement of tensile, modulus and elongation at break
Compression set equipment
Cell ageing ovens and laboratory general purpose ovens
Gehmen low temperature testing
Stand for an operating time and leakproofness of oil-seals
Equipment for the control of seals cross-section
Equipment for determination of bond strength of rubber with metal on brake-off
Equipment for controlling of an axial force of springs
Device for determination of pressure of working ridge with a spring on the shaft
Solvent and oil resistance can also be measured using a range of test fluids.
Our laboratory is accredited by bodies of State Standard of Ukraine for
right to grant the certificate of conformity UkrSEPRO.
International certification




Preparation for certification by ISO 9000 is in progress now.
At the same time we consider that quality system should exist
not only on paper, but to functionate really, building up
streamlined system for the whole of enterprise, which will
allow us to move forward and expand - to get profit from it’s
implementation.
Infrastructure and equipment, planning and controlling
systems, procedures of interaction with customers and
suppliers – all this is need first of all to us, as to enterprise,
which manufactures quality products, offering full service to
buyers: from drawing to mass serial production of rubbermetal articles.
We are building such system now. When it will be formed
completely - our foreign partner will define, to which agency
he trusts to perform an audit.
Price policy




Our factory is situated on industrial estate – in 7th kilometers from
one of the leading industrial centers of the country - city of
Kremenchuk in which are manufacturing lorries and passenger cars,
wheel disks, road machines, railway vehicles, the electrotechnical
equipment, chemicals and petroleum derivatives, carbon black, steel
& die castings, tooling, concrete ties, etc.
The industrial baseline of the city's factories has allowed to bring
together at our factory skilled technicians: chemists, technologists,
engineers, designers, tool makers, etc.
It is difficult in the World to find specialists with such high level of
qualification, which labor would have so low fee. For example, the
salary of the qualified Ukrainian worker amounts $350.
It is possible to find hundreds of similar
instances in a difference between local and
world prices. As a result - we offer to the buyer
oil-seals cheaper than European prices, saving at
the same time high level of quality and sufficient
profitableness of production.
2006’year program





New lands buying.
Building new shop with several
sections under one roof: rubber edge
finishing (trimming), oil-seal’s springs
producing, oil-seals assembling,
inspection and packing.
New laboratory placement inside the
main administrative building.
Foundation a section of small automated machines
400x400 with ejectors - to have an ability to process not
very big orders too.
By results of cooperation with European partners – to
begin ISO 9000 audit phase.
Self-investment

Planned structure till 2010:
Where to find additional info?



English, German:
www.elastotechnic.com
Russian:
www.kremen-rti.com.ua
Ask us:
[email protected]