Transcript Diapositiva 1 - Rodaindustria

INTERLOCK PLUS
Key features
www.manuli-hydraulics.com
INTERLOCK PLUS
New IL PLUS
Old InterLock
Two ferrule styles:
4WS  M01500
One insert style
6WS  M01600 & M01800
New IP (Interlock Plus) and old IL design NOT COMPATIBLE
Ferrule
Interlock Plus
Interlock
Jan, 2010 - Catalogue 2010
Inserts
Interlock Plus
Interlock
INTERLOCK PLUS
FITTING DETAILS
Increase internal
diameter
Negative grooves
Different IL trap area
FREE CUTTING STEEL – LEAD FREE
Flat tail
termination
O-Ring seat
(optional O-Ring for OEM Application)
O-R seat acc .to ISO-SAE
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
KEY FEATURES

Easier mounting: rubber friendly negative groove insert profile

High resistance to severe working conditions and impulse performance with cold
restarts: PATENTED Optional additional O-Ring on insert

Lower pressure losses: up to 15% (fitting bore increased on DN 19, 25, 31, 38)

ISO style O-Ring groove: better sealing and universal compliance with international
specifications (including SAE)

Easier installation with counter spanner, thanks to increased counter hexagon
length

Lead-free steel: ecological compatibility, recycling, projected to future requirements,
compliant to new coming legislations and relevant OEMs requirements, e.g.
Komatsu

Lower sensitivity to crimping diameter variations in proximity of defined crimping
diameter, compared to old IL

Increased corrosion resistance (up to 300 hours before white rusting in insert body
according to ASTM B117 method)
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
KEY FEATURES

Larger product range of termination ends

Improved system new IP fitting & new NBR tube, design hose-fitting integrated
 Better suitability of NBR tube for heavy duty wire spiral hoses (improved
chemical compatibility with oils)
 Increased fatigue performance in severe long term applications

Future Range Vision: new InterLock Plus will substitute also Xtralock, to have a
new unique reliable and cost saving solution also for Diamondspir

InterLock Plus lab tested up to 2 million impulse cycles with GoldenISO/45
LongLife

Same pricing policy: no increase of costs, rather of performance
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
OPTIONAL O-RING

NBR rubber, 90 ShA
InterLock Plus
insert size
s xd
(mm)
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
13,29x1,78
15,60x1,78
21,95x1,78
28,30x1,78
34,65x1,78
47,35x1,78

To be used only in presence of relevant thermal excursions
between very low and very high temperatures

To improve performance in severe testing with cold start

Optional O-Ring to be bought and installed by assemblers
O-Ring seat
(optional O-Ring for OEM Application)
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
INSERT BORE COLLAPSE

Insert bore collapse ranges confirmed equivalent to old InterLock

New gauges GO & NO-GO for the insert collapse measurement, in fact bore ID on DN
19, 25, 31, 38 are different compared to old IL range
New
values
INTERLOCK PLUS
Jan, 2010 - Catalogue 2010
SIZE
NO-GO
GO
1/4"
-
-
3/8"
-
-
1/2"
-
-
5/8"
10,90
10,05
3/4"
13,30
12,35
1"
18,05
17,00
1-1/4"
23,35
22,25
1-1/2"
29,30
28,15
2"
39,00
37,70
INTERLOCK PLUS
TERMINATION ENDS RANGE EXTENSION

WIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES & 90° LONG DROPS

LIEBHERR-TEREX RANGE

XTRAFLANGES (TORIC PROFILE), STRAIGTH, 90° & 45° ELBOWS (UP TO 560 BAR)

NEW HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE 62 COMPATIBLE (UP TO
560 BAR)

WELDING TAIL

METRIC FEMALES SWEPT ELBOWS 45° & 90° LONG DROP
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
CODES CORRESPONDANCE TABLE
SUMMARY TABLE CORRESPONDENCE OLD INTERLOCK & NEW INTERLOCK PLUS
old IL
new IL PLUS
M01300
M01400
M35510
M45812
M45892
M45842
M37810
M47512
M47592
M47542
M47411
M47491
M47441
M48310
M48390
M48340
M48610
M48690
M48640
M48910
M48940
M48990
M36210
M46612/M46613
M46692/M46693
M46642/M46643
M34610
O83607
O88507
M01500/M01600/M01800
M01500
M30510
M40812
M40892
M40842
M32810
M42512
M42592
M42542
M42411
M42491
M42441
M43310
M43390
M43340
M43610
M43690
M43640
M43710
M43790
M43740
M43910
M43920
M43930
M43940
M43960
M43970
M43990
M43990 long drop line
M48510
M48540
M48590
M31210
M41612/M41613
M41692/M41693
M41642/M41643
M41293
M41243
M34710
M49510…WL
O83607
O88507
Jan, 2010 - Catalogue 2010
description
DOUBLE SKIVE FERRULE FOR HEAVY DUTY SPIRAL HOSES (M01500: 4 PLY, M01600 & M01800: 6 PLY)
DOUBLE SKIVE FERRULE FOR HEAVY DUTY SPIRAL HOSES (4 PLY)
BSP MALE PARALLEL 60° CONE SEAT
BSP O-RING FEMALE
90° BSP O-RING FEMALE
45° BSP O-RING FEMALE
NPTF MALE 30° CONE SEAT
JIC FEMALE 37° CONE SEAT
90° JIC FEMALE SWEPT ELBOW 37° CONE SEAT
45° JIC FEMALE SWEPT ELBOW 37° CONE SEAT
ORFS FEMALE
90° ORFS FEMALE
45° ORFS FEMALE
STRAIGHT FLANGE ISO 6162-1 / SAE J516-J518 CODE 61
90° FLANGE ISO 6162-1 / SAE J516-J518 CODE 61
45° FLANGE ISO 6162-1 / SAE J516-J518 CODE 61
STRAIGHT FLANGE ISO 6162-2 / SAE J516-J518 CODE 62
90° FLANGE ISO 6162-2 / SAE J516-J518 CODE 62
45° FLANGE ISO 6162-2 / SAE J516-J518 CODE 62
STRAIGHT HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE 62 COMPATIBLE
90° ELBOW HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE 62 COMPATIBLE
45° ELBOW HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE 62 COMPATIBLE
STRAIGHT SUPERCAT SERIES FLANGE
22,5° SUPERCAT SERIES FLANGE
30° SUPERCAT SERIES FLANGE
45° SUPERCAT SERIES FLANGE
60° SUPERCAT SERIES FLANGE
67,5° SUPERCAT SERIES FLANGE
90° SUPERCAT SERIES FLANGE
90° LONG DROP SUPERCAT SERIES FLANGE
STRAIGHT XTRAFLANGE ISO 6162-2 / SAE J518 CODE 62 PORT COMPATIBLE
45° ELBOW XTRAFLANGE ISO 6162-2 / SAE J518 CODE 62 PORT COMPATIBLE
90° ELBOW XTRAFLANGE ISO 6162-2 / SAE J518 CODE 62 PORT COMPATIBLE
METRIC MALE 24° CONE SEAT H.T. - DIN 20066/3861
O-RING METRIC FEMALE 24° C0NE H.T. DIN 20066/3865
90° O-RING METRIC FEMALE SWEPT ELBOW 24° C0NE H.T.
45° O-RING METRIC FEMALE SWEPT ELBOW 24° C0NE H.T.
90° O-RING METRIC FEMALE SWEPT ELBOW 24° C0NE H.T. LONG DROP
45° O-RING METRIC FEMALE SWEPT ELBOW 24° C0NE H.T. LONG DROP
SUPER STAPLE-LOCK MALE
WELDING TAIL
ONE-PIECE FLANGE CLAMP ISO 6162-2 / SAE J518 CODE 62
ONE-PIECE XTRAFLANGE CLAMP ISO 6162-2 / SAE J518 CODE 62 PORT COMPATIBLE
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
NEW
INTERLOCK PLUS
FLANGE RANGE
Flange type
New Manuli name
SAE 3000 (code 61)
ISO/SAE Code 61 FLANGE
(35 to 21 MPa)
SAE 6000 (code 62)
ISO/SAE Code 62 FLANGE
(42 MPa)
Liebherr/Terex style
FLANGE PLUS
(up to 56 MPa)
(compatible ports SAE code 62, bolts ISO
class 10.9)
XTRAFLANGE
(compatible ports SAE code 62)
XTRAFLANGE
(up to 56 MPa)
CAT
SUPERCAT
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
FLANGE RANGE
Higher
thickness
FLANGE PLUS
XTRAFLANGE
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
XTRAELBOWS

Special elbows over 90°

Solid piece

Any angle possible

High pressure and robustness
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
PHASE-IN and PHASE-OUT PROCESS

Interlock Plus can be ordered effective from 1st April 2010
(also via web)

Fast movers references will be already available on stock effective
from 1st April 2010

Interlock phase out will last 6 months (up to 30.09)

Old Interlock will be available on Manuli On-Line store till 30.06

Starting from 01.07 all orders on old Interlock will be subject to
analysis on stock availability.
Jan, 2010 - Catalogue 2010