Transcript PT for STM
1. Microgate 6D Module (6X Sensor) ■ 6D module : One Chip with 3D Magnetometer & 3D Accelerometer 3MAG channels & 3ACC channels ±2g / ±8g ACC full scale 2.6V to 3.3V supply voltage 2° resolution of ACC Max. 1.0mA current consumption I2C serial interface ±3 gauss MAG full scale Power down mode 3° resolution of E-compass 4.4 x 7.5 x 1.1 (mm) No user calibration of E-compass LGA 16 pin ■ Composition of 6D module 3D Magnetometer 3D Accelerometer (Microgate) (STM) Thin Film Fluxgate Sensor ( 6 inch wafer MP ) ASIC for MAG X-sensor Y-sensor Z-sensor 1 MEMS Capacitive type ASIC for ACC MEMS element ( 8 inch wafer MP ) PCB ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. 2. Thin Film Fluxgate Sensors for E-compass ■ Operation Principle of Fluxgate Sensors X & Y sensor items Z sensor 1 bar type (Cf. conventional, 2 bar type) 4 block type ( Invention of new design ) Schematic diagram D P P D Voltage peak height (mV) : 14 ± 1 Peak movement quantities : over ± Δ60 Electronic properties Voltage peak height (mV) : 14 ± 1 Peak movement quantities : over ± Δ20 Triangular wave (± 2V) into the fluxgate sensor Pick-up voltage output from the fluxgate sensor 2 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. 3. Features of Microgate E-compass ■ No User Calibration • Thin film fluxgate sensor can detect the absolute magnetic field quantities unlike other magnetic sensors ( Hall, MI, AMR, GMR ), which measure the relative difference values. • The magnetic field changes according to the location changes can be easily calibrated by an auto-calibration S/W. Microgate E-compass VS High • Only ‘One time calibration’ is required at the electronic device manufacturers for the calibration of the magnets or magnetic field in the electronic devices. Others Low Absolute zero point ■ Provision of the Best & the Optimized Resolution • 100 cardinals resolution is possible. • The regulation of the cardinal points is, of course, possible. (Ex. ; 120, 64, 32, 16, 8, 4 cardinals) ■ Reliable Accuracy • Fluxgate e-compass can recognize the magnetic north pole at every moment, regardless of the location changes, temperature changes, and working time passage. 3 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. 4. Direction Decision Algorithm Final direction information 5D(/6D) operating S/W for the posture compensation of the cars & the phones This operation is carried out by using our providing S/W, which will be embedded in the host CPU Primary direction information 3D MAG operating S/W XMAG YMAG ZMAG Inclination & Tilt information of 6D module or electronic device XACC 3D Magnetometer YACC ZACC 3D Accelerometer 6D Module 4 The output data form is the numeric angle values, ‘θ’, between the magnetic north pole and the base line of the chip (or the electronic devices) ⓒ 2006 microgate, Inc., All rights reserved. 6 data serial output through I2C interface after power on microgate, Inc. 5. Applications of 6D Module ■ Mobile Phone & Navigator Navigation (Real-time direction information) Motion controlled game Menu scroll & Document browsing Camera image stabilization Pedometer Motion dialing ■ Functional Systems • Robot control : Robot for industry and consumer electronics • Space data input device : Presenter (TV & PC), Mouse • Optical image stabilization : Digital camera, Vehicle camera • Others ; Fee-fall protections, Anti-theft application, etc. ※ In case of motion detection application, the separate algorithm developments are required. 5 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. A. The Comparison of the 6D & 3D Modules Modules Maker 6D module 3D module Microgate Asahi-Kasei Aichi steel Yamaha Alps Model number MG33MA2DL (6D) AKM8976A (6D) AMI601 (6D) MS-3C (3D) --- (3D) Composition 3D MAG (Fluxgate) + 3D ACC (Capa.) 3D MAG (Hall) + 3D ACC (Piezo) 3D MAG (Ml) + 3D ACC (Piezo) 3D MAG (GMR) only 3D MAG (GMR) only Resolution ( # / 360°) Min 100 Max 32~20 Max 32~20 Max 64~32 Not released User’s action calibration before using e-compass No need Motion added calibration and S/W (such as S/W auto calibration DOE algorithm) are inevitably needed for the However, incorrect finding of the reference point or reset point & incorrigible Not released Thermometer for direction calibration No need Built-in thermocouple is necessary for the calibration of a relative electronic mobility flow changes in the Hall, MI, & GMR sensors according to the temperature changes Not released ACC measure range (g) ±2 & ±8 selectable ±2.5 ±2 - - ACC sensitivity (mg/bit) 18 & 72 20 2.5 - - Current consumption (mA) Max 1.0 Max 9.7 Max 30 Max 4 (e-compass) Not released Chip size 4.4 x 7.5 x 1.1 4.5 x 4.5 x 1.0 5.2 x 6.0 x 1.6 2.0 x 2.0 x 1.0 3.5 x 3.5 x 1.0 PKG Plastic PKG 14 pin LGA Ceramic PKG 20 pin LCC Vacuum PKG 14 pin Plastic PKG 10 pin CSP Plastic PKG 10 pin LGA CPU Not included CPU usage CPU usage Not included Not released Interface I2C I2C & SPI I2C I2C I2C Chip shape 6 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. B. Calibrations We Have To Control No The cause of perturbation 1 The misfit between the true north pole & the magnetic north pole (Longitude & Latitude) 2 Horizontal magnetic field intensity changes according to the latitude (equator ~ through ~ each pole) 3 Location User’s environment (indoor, outdoor, underground, in a car, etc.) Solutions Simple map-tilt on the monitor display according to the DB of customer’s location (, which can be selected by users) The 3-D e-compass detect the vector sum of an earth’s magnetic field at any places Therefore, not serious problem If change exist auto calibration possible Real time magnetic field intensity measurement by using our S/W is possible Auto calibration can minimize the error occurrence 4 Permanent magnets in the phone (ear phone, vibration motor, wake-up) The magnetic fields from each magnet are not too high to influence our e-compass It’s possible to calibrate the effects at the phone makers 5 7 E-compass, itself Fundamentally, the fluxgate sensors do not make an accumulative error in itself. This is the most important reason why we have selected the fluxgate sensors for our e-compass products, since 2002 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. C. Earth’s Magnetic Field Distribution 8 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. D. Magneto-Impedance Sensor ■ MI Sensor (Aichi steel) When high frequency applied along the wire, the surface of wire becomes insulator. It is called skin depth effect. MI use skin depth changes of wire surface which can be varied by the external magnetic field changes. 9 MI has a reliability problem of the voltage output position. And, Uniformity of the every wire surface structure must be guaranteed. MI sensor is a bulk assembled sensor MP speed & Yield decrease. Z-sensor height problem thick chip High frequency usage Noise occurrence ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. E. Hall-effect Sensor ■ Hall Sensor (Asahi-Kasei) The Hall sensor can check the voltage difference (VH) in the semiconductor Hall films. The Hall voltages are made by charging up of electrons due to the magnetic field application. The measured VH is not an absolute value, but relative values. Therefore, zero point reset of output voltage is required, for it being used as an e-compass. The requirement of DOE algorithm suggested by Asahi-Kasei and motion added calibration represent that Hall can not find the zero point or reference point of the magnetic field, if it were not for ceaseless calibration. 10 Hall also need temperature compensation because the increase of temperature increases the electron motilities. The partition of the Hall voltage difference is not accurate. Therefore, the resolution power is not high. ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. F. Anisotropic Magneto-Resistive Sensor ■ AMR Sensor (Honeywell) Major loop R2 R3 R4 Circuit R1 R = R0 + ΔR0 cos2 θ Minor loop The MR effect means the resistance drop of the NiFe films according to the existence of the extra magnetic field. The AMR film must be made to have a directional magnetization by applying high magnetic field. When the external magnetic field (ex. The earth’s magnetic field) is applied with an angle (θ), the magnetization direction in the film is rotated. In this case, the resistance of the film decrease and the resistance changes is around -2%. The resistance changes (~10-6 order) has the relation with the external magnetic field indirectly. This is the operating principle of the AMR sensor. <Problems of AMR sensor> It must be maintained the initial directional magnetization of the NiFe films, however, it diverge as times goes by. When times goes by, or temperature increases, the directional magnetization lose its directionality, therefore, calibration and additional magnetization reset is required. According to Honeywell, high volt (~40 volt) is required by using a solenoid coil in the AMR sensor for renew reset. The usage of minor loop. The trace of the minor loop is not reproducible. Reliability decrease and calibration required 11 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. G. Giant Magneto-Resistive Sensor ■ GMR Sensor (Alps, Yamaha, Hitachi) Top Electrode (Ta or Ru) CoFe/NiFe, CoFe, NiFe Cu CoFe Anti-Ferro Magnet (IrMn, PtMn) Under Layer (NiFe) Bottom Electrode (Ta) Si Wafer Operating principle GMR Sensor vertical structure Signal output (Resistivity change) GMR is also operated by changing the magnetization direction in the film like an AMR. At initial stage, the spin directions of two magnetic layers are anti-parallel. When the external magnetic field is applied on GMR films as shown in the 2 nd figure, the magnetization align parallel. In this case, the resistance decrease. <Problems of GMR sensor> Almost the same problems of the previous mentioned AMR sensor still exist in GMR sensor. If GMR can notice the absolute 0 value of the magnetic field, there will be no need of using auto calibration S/W. The existence of the auto calibration S/W implies that GMR also can not measure the absolute value of the magnetic field The resolution of GMR is higher than that of AMR, because the MR ratio of GMR is 10%~40% according to the manufacturing technology. (Cf. MR ratio of AMR is around 2%) 12 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. H. Conventional Fluxgate Sensor ■ Conventional 2-bar Type Fluxgate Sensor ■ PCB Fluxgate Sensor (Samsung, AP1systems) NiFe bar 13 Bulk assembled sensor Z-sensor manufacturing of short height is impossible. ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. I. Magnetic Properties of Thin Film Fluxgate ■ The Origination of Isolated Peak & Peak Shift in Microgate’s Fluxgate Sensor Hs Hc Peak positions without any external magnetic field time The hysteresis loop with extremely high squareness at e-compass operation frequency (12KHz) is absolutely required. Small coercivity (Hc) & Fast saturation (Hs) at high frequency range is needed to make an isolated peak. Voltage peak height = - η•(dM/dt) If the inclination of loop decrease slightly, (dM/dt) decrease drastically and voltage peak finally disappear. fluxgate become a kind of transformer like bulk or PCB fluxgate Peak shift according to the (+)DC magnetic field (DC magnetic field means the earth’s magnetic field) Peak shift according to the (-)DC magnetic field time 14 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. J. Output Signal Changes due to the Applied Magnetic Field ■ Peak Shift Occurrence due to the External Magnetic Field Isolated voltage peak shift Applied field ( +1.0 gauss ) Peak-to-peak distance (scale : µsec) can be measured by using ASIC. C The real earth’s magnetic field is around ±0.5 gauss. When the earth’s magnetic field is applied on the fluxgate, the peak shift distance will No external field (standard state) be the half of the peak shift distance shown in photograph. (±1.0 gauss were applied A to make it easy to notice). Applied field (-1.0 gauss) Magnetic field detection range B ~±1.0 gauss The detection range can be changed by changing the fluxgate design. ~±3.5 gauss 15 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc. K. Block Diagrams of 6D module ■ 3D E-compass ■ 3D Accelerometer 16 ⓒ 2006 microgate, Inc., All rights reserved. microgate, Inc.