Transcript Territory Managers Meeting

Kolberg-Pioneer, Inc.
an Astec Company
Kolberg-Pioneer, Inc.
An Astec Company
FAST TRACKS
JAWS
FT2650
FT2640
SCREENS
FT5162MS
FT6203LP
HSI
FT4250
FT4240
CONE
FTK300
FT4845
FEEDER
FT 2650 Jaw Plant
FT2650 JAW CRUSHER
Crusher
Inches
2 1/2"
3"
3 1/2"
4"
5"
mm
64
76
89
102
127
TPH
165
188
211
235
282
MTPH
150
171
192
214
256
Setting
Approx.
Capacity
FT 2650 Spec Sheet
- Up to 300 tph
- 245 hp 8.3 liter Cummins engine
- 105,000 lbs
- 50” x 15’ feeder w/ 5’ step deck feeder
- 48” X 36’ under crusher conveyor
- 600mm wide tracks
Options:
- 24” x 12’ side delivery conveyor
- Cross belt magnet
- 44’ under crusher conveyor
- 50” x 18’ feeder
- Hydraulic folding hopper wings
- Rock Breaker
New Products:
FT 2640
Jaw Design Feature:
- Hydraulic adjust tension rod for quick adjustment
Plant & Crusher/Specs TBA
FT2640 JAW CRUSHER
Crusher
Inches
2 1/2"
3"
3 1/2"
4"
5"
mm
64
76
89
102
127
TPH
132
150
169
188
225
MTPH
120
136
154
171
205
Setting
Approx.
Capacity
FT 2640 Spec Sheet
- Up to 240 tph
- 190 hp 5.3 liter Cummins engine
- less than 100,000 lbs
- 42” x 14’ feeder w/ 4’ step deck feeder
- 36” X 40’ under crusher conveyor
- 500mm wide tracks
Options:
- Side delivery conveyor
- Cross belt magnet
FT 4250CC Horizontal
Shaft Impactor Plant
FT 4250 Specifications
FT 4250 Specifications
4250 HSI
SPECIFICATIONS
Recommended HP
Approx. Capacities
Electric
Diesel
TPH
MTPH
200
265
200-300
182-272
Minimum
Maximum Feed Size
Apron
Recycle
Limestone
Hard Rock
Setting
30"x30"x12"
Up to 16” Primary
12” Secondary
10“ Secondary
1"
FT 4240CC Track Mounted
Horizontal Shaft Impactor
New Products:
FT 4240
Specs (CC):
- Up to 300 tph
-<100,000 lbs
- 5.5 yd³ Hopper
-- 325 hp 9 Liter Cummins
- 40” x 14’ feeder w/ 4’ straight grizzly
- 42”dia x 40”w HSI w/ 2 bar rotor
- 4’ x 12’ 2 deck screen
- 36” wide under crusher & under screen conveyor
- 24” x 12’ side delivery conveyor
- 18” cross and close circuit conveyors
4240 HSI
SPECIFICATIONS
Recommended HP
Approx. Capacities
Electric
Diesel
TPH
MTPH
150
200
150-250
136-227
Minimum
Maximum Feed Size
Apron
Recycle
Limestone
Hard Rock
Setting
24"x24"x12"
Up to 16” Primary
10” Secondary
8“ Secondary
1"
4240 HSI – 2 Bar Rotor Design
FT XHD Apron Feeder
Specs :
- Up to 768 tph (48” width @ 40 fpm)
- Self contained Diesel/ Hydraulic
- 110,000 lbs
- 190 hp Cummins QSC 5.9
- 4’-6” Rear charge height
- 9’-8” Discharge height
- XHD Feeder w/ 2 crawler tractor carrying chains
- Low profile hopper w/ folding sides
JCI TRACK-MOUNTED
CONE & SCREEN PLANTS
“FastTrax” Cone Plant
Shown in “open-circuit” configuration
Feed Conveyor
JCI Cone Crusher
42” Discharge Conveyor
Diesel Engine
24’ Low-Boy
Standard Configuration:
•Belt feeder/hopper
•Direct feed (excavator)
•Track-Feed
•Removeable rear hopper wall
•John Deere Diesel
Options:
•Feed Conveyor (Deduct)
•CAT Diesel Engine
•Closed-Circuit Conveyor
•Accepts feed from 6203FTCC
TRACK-MOUNTED CONE PLANT
FT300
K300 on tracks, feeder conveyor, end delivery
conveyor (reversible);
John Deere engine with option for CAT;
Matches up to FT6203LCC;
FT6203 “FastTrax” Screen Plant
Weight: 80,000#
Travel: 29’ Low-boy
JCI 6203-32LP “Low Profile” Screen
Opt. LP6203-38MS screen (Adder)
42” Top Deck End Delivery Conveyor
Opt. IMI Magnet
Opt. Discharge Chute (Deduct)
Center, Bottom Deck and Fines Product Discharge Conveyors
Hydraulic Folding
25% Blending increments of center deck down with bottom deck overs
Rear Belt Feeder/Hopper
Removable rear hopper plate for feed from track primary
Opt. Feed Conveyor ILO Belt Feeder (Deduct)
Only horizontal screen on tracks

Consistent travel speed

Improved screening efficiency;

Reduced wear & tear on discharge
chutes and conveyor components;

Triple-shaft mechanism

Increased B-10 bearing life

Longer stroke, higher G forces

Reduced plugging, blinding

Stresses are spread out

Stronger basket integrity
Rear Belt Feeder Design:
Can be fed directly with loader/excavator…the feeder has variable speed control.
Can be fed with track primary plant…the rear hopper wall is removable.
Can be sold/rented into installed base of track primary equipment;
The FT6203 can produce up to (4) stockpiles, or the center/bottom deck overs can be
combined to enable producing “windrow” piles. The top deck overs can be fed onto a track
secondary crusher such as a track-mounted impactor or cone plant.
FT5162M “FastTrax” Screen Plant
END DELIVERY CONVEYOR
OVERS CHUTE (OPT. DEDUCT)
Top Deck/
Bottom Deck
5162M
LP (OPT.)
HS (OPT.)
DISCHARGE CONVEYOR
DEDUCT (OPT.)
Bottom deck
BELT FEEDER
APRON FEEDER (OPT.)
FEED CONVEYOR (OPT.)
Fines/
Bottom deck
DISCHARGE CONVEYOR
JOHN DEERE ENGINE
CAT ENGINE (OPT.)
DEUTZ ENGINE (OPT. DEDUCT)
Hydraulic Fold/
Retrofits all Feeder Options
Consistent travel speed/
More efficient screening
Blending Capability:
Top/Bottom Deck
Bottom Deck/Fines
Less wear & tear on
chutes and conveyors
Controlled Drop Height/
Feed distribution box
Triple-shaft design
Hydraulic Fold/
Magnet option/
Discharge Chute Option
Hydraulic Fold/
Modular “Cassette” design
Hydraulic Fold
FT6203CC
•Can marry to FT4250
FT300
•Shown in closed circuit config.
UNDERGROUND TRACK UNITS
Track-mount Crushing Operations
• Operates in a relatively small area
• Highly portable
-Respond Quickly to Short-Term Crushing Jobs
w/ Jobsite Mobility
Track-mount Crushing Operations continued
• Crush at the source
• Multi-stage crushing for additional flexibility
Questions?