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Quality Management: Solving the Nation's Health Care Crisis (1) The Problem (2) The Root Cause: lack of a systems perspective in medicine • Doctors' obsolete paradigms (3) Introducing ISO 9000 and IWA-1 • Application examples (4) Others that are doing it (5) Recommendation: Encourage or require health care providers to register to the ISO 9000 standard for quality management systems. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 1 (1) The Problem • The entire country is suffering from a worsening health care crisis. (1) Rising health care costs that are increasingly more difficult to pay (2) Rising malpractice insurance costs The Opportunity Health care: 40 ?: 30 WASTE: 30 (1) 30 to 60 cents of every health care dollar are wasted because of poor quality. [1] Dr.: 15 SYSTEM: 85 (2) About 85 percent of all malpractice is due to the systems in which doctors work. [2] © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 2 Health Insurance Premiums Now Pay For: • Unhygienic hospital conditions that cause thousands of preventable infections. • Failure to keep operating rooms clean [3] • Failure of staff to wash hands between patients [4] • Medication errors caused by handwritten prescriptions [5] • "Death by decimal" (as described on Oprah Winfrey's "Outrageous Medical Mistakes" show) occurs when a patient gets, for example, ten milligrams of a drug instead of one milligram. This kills 7000 to 10,000 people a year. • A no-brainer under any decent quality system • Mixed-up test results • ISO 9000 requires traceability; see also blood banks that cannot afford to make this error. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 3 JCAHO Accreditation Not Enough? • "Using a voluntary system of reporting, the Joint Commission vastly underestimates the number of avoidable patient deaths. The organization, for instance, documents just 12 cases of preventable hospital-borne infections since 1995. The Tribune found about 75,000 such deaths in just one year, a figure supported by state and government files. Joint Commission officials acknowledge substantial inaccuracies in their records." • The article adds that the Joint Commission often does not change a hospital's accreditation even when there is strong evidence that patient care has been compromised. • The article also says that nurses told a surveyor that a Minnesota hospital used the "Potemkin Village" approach to JCAHO audits. It bought new linens for its empty beds, and returned them after the JCAHO survey. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 4 JCAHO's Response • JCAHO's response to the Chicago Tribune article suggests that it does not understand the problem: • "Resource constraints and staffing shortages create patient safety vulnerabilities and force even conscientious health care professionals, in some circumstances, to forego basic necessities such as handwashing in order to meet urgent patient care needs. It is problems such as these that set the stage for the types of serious and deplorable outbreaks of nosocomial (hospital acquired) infections portrayed in the Tribune article." • JCAHO states the problem but does not assert that "lack of staffing" is never accepted as an excuse for skipping operations like quality testing in industry, much less life safety-critical ones like hygiene in hospitals. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 5 (2) The Root Cause • Why are medical costs, which were relatively affordable several decades ago, now spiraling out of control? Except for the most serious and complex cases, a single physician was usually in charge of each patient's care. The doctor with the little black bag still made house calls. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 6 A Typical Health Care "System" of the Early 20th Century This health care system was very simple and straightforward, and it was hard for much to go wrong with it. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 7 A Small Part of Today's Health Care System Laboratory Diagnostics • Information Systems • Pharmacy • Nursing • Maintenance • Instrument calibration Interdependent teams © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 8 The Doctors' Paradigm Much of the medical community still seems to think that doctors work in this kind of system • "I am a conscientious and competent doctor so why do I need a quality management system?" • A health care system of the kind illustrated (only in part, by the way) in the previous slide cannot be run like a single-practitioner doctor's office of the mid-twentieth century! © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 9 Industry went through the same transition! A typical business of the early 19th century. The blacksmith was completely responsible for making the horseshoe and fitting it to the horse. The skilled tradesman had total control over the process that created his product or service. The doctor with his little black bag was in similar control of the process that delivered health care to his patient. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 10 The Transition to Organized Factories • Toward the middle and end of the 19th century, the individual craftsman was superseded by systems of workers, equipment, and information systems. • No individual had control over the entire job, so no one could be responsible for it. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 11 The Systems Perspective • How did factories assure product quality when no individual craft worker had control over or responsibility for the work? • Primitive quality control: inspectors sat at the end of the assembly line and sorted the good pieces from the bad ones. • Turn of the 20th century: Scientific Management, introduced by Frederick Winslow Taylor. • Early 20th century: Henry Ford's lean manufacturing system included errorproofing and similar controls to make sure the job was done right the first time. • 1980s: Introduction of the ISO 9000 quality management system. • Automotive QS-9000 and ISO/TS 16949:2002 (similar to ISO 9000) © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 12 Taking Industrial Methods to the Hospital • "The same kind of management which permits a factory to give the fullest service will permit a hospital to give the fullest service, and at a price so low as to be within the reach of everyone" (Henry Ford, My Life and Work). • "In the ordinary hospital the nurses must make many useless steps. More of their time is spent in walking than in caring for the patient. This hospital is designed to save steps. just as in the factories we have tried to eliminate the necessity for waste motion, so have we also tried to eliminate waste motion in the hospital" (also from My Life and Work). • "It is simply a matter of transferring those precision methods, so well established in the Ford shops, into hospital work" (Norwood, Ford: Men and Methods). © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 13 (3) Introducing ISO 9000 • Health care providers (such as hospitals and medical laboratories) need state-of-the-art quality management systems because: • "…technical specifications may not in themselves guarantee that a customer's requirements will be consistently met, if there happen to be any deficiencies in the specifications or in the organizational system to design and produce the product or service." • Emphasis is mine. The indicated concept cannot possibly be overemphasized. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 14 What Is ISO 9000? • • ISO 9000 is an internationallyrecognized standard for quality management systems. Registration to ISO 9000 (awarded by various internationally-recognized and independent registrars) requires: (1) Implementation of a quality management system (QMS) that meets the standard's requirements. • A hierarchy of documented procedures for all processes and activities in the organization. (2) Performance of all operations and activities according to the procedures that are in place to satisfy the standard. • "Say what you do and do what you say." (3) Confirmation of the above by a third-party (independent of the customer or supplier) auditor, who acts for the registrar. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 15 ISO 9000 and IWA-1 • IWA-1 (International Workshop Agreement), "Quality Management Systems: Guidelines for process improvements in health service organizations." • Based on the internationally-recognized ISO 9000 quality management standard • A joint project of the Automotive Industry Action Group (AIAG), the American Society for Quality's Healthcare Division, Standards Council of Canada, and CSA. • Purpose: "The goal of this document is to aid in the development or improvement of a fundamental quality management system for health service organizations that provides for continuous improvement, emphasizing error prevention, the reduction of variation and organizational waste, e.g. non-value added activities." © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 16 ISO 9000 Applications • A woman underwent an unnecessary double mastectomy because her test results were mixed with those of another woman. "I had my breasts amputated because a doctor didn't take the time to check the signature on my paperwork with the signature on my biopsy slide. Every day I'm reminded of this mistake. Every day, every moment of my day" (Oprah Winfrey's "Outrageous Medical Mistakes"). • This could not have happened in an ISO 9000-compliant system, which requires traceability of test and inspection results. Failsafe traceability procedures, such as those used by blood banks, already exist! • Who paid for the unnecessary operation plus the legal damages??? © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 17 Organ Donation Errors • Jessica Santillan was killed (and two donated heart-lung sets were wasted) because the first organs had type A blood and Jessica was Type O. • Everybody assumed that Somebody had checked the blood type match. Anybody could have done it but Nobody did it? Should be impossible under an ISO 9000-compliant system. • Jeanella Aranda was killed (and her father underwent unnecessary surgery) because of mixed-up test results. • "The lawsuit alleges that doctors mistakenly gave Jeanella Aranda a liver transplant from her father instead of from her mother. The mother and child had type O blood; the father is type A." • (And the doctors wonder why their malpractice premiums are so high.) © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 18 Didn't Joseph Lister tell us about this more than 130 years ago? (1) The Chicago Tribune reported that, in early 1997, dozens of patients at Bridgeport Medical Center in Connecticut were suffering hospital-borne infections. As many as 20 percent of open-heart surgery patients contracted antibiotic-resistant diseases. "Dust and flies littered the operating room during surgeries, according to internal hospital records obtained by the Tribune." A surprise inspection by state public health investigators found numerous violations of infection control procedures, "such as failure by surgical assistants to wash hands." (2) "Up to 10 percent of hospitalized patients suffer from an infection acquired while they are in the hospital. Many of these infections are transmitted via the hands of healthcare workers. ... studies have repeatedly shown that hand washing compliance rates are generally less than 50 percent." • WHO PAYS FOR THE CONSEQUENCES? © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 19 Inadvertent Needle Sticks and Bloodborne Pathogens • "'Can't' rather than 'don't'" was the safety policy at Henry Ford's River Rouge plant. • Instead of telling nurses, "don't stick yourself with a needle you have just used on a patient," you fix the hypodermic or IV device so the nurse can't stick herself with the needle. • Too expensive? Not when compared to HIV/AIDS or hepatitis. • Caps that are attached to the syringe and can be placed over the needle achieve this objective. • Spring-loaded finger-stick devices that retract the needle instantly and permanently after use are another example of "can't rather than don't." © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 20 Prescription Errors • Handwritten prescriptions kill about 25,000 people a year. (Again, who pays for the consequences?) • Handwritten instructions are not allowed under ISO 9000. "Little sticky notes with work instructions stuck to documents or machinery won't cut it" (Bakker). • The Leapfrog Group advocates Computer Physician Entry Order (CPEO) systems. "Assures that prescribers* enter hospital medication orders via a computer system that includes decision support software to reduce prescribing errors." • Verbal order readback is a routine practice in the Armed Forces. This means that the person who receives a verbal instruction repeats it back to the person who gave it to assure that there was no confusion. "Verbal (including telephone orders) should be recorded whenever possible and immediately read back to the prescriber" © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 21 "Death by Decimal" • Oprah Winfrey's "Outrageous Medical Mistakes" uses the phrase "death by decimal," which kills seven to ten thousand people a year. • Presumably out of the 25,000 total. • E.g. a patient gets 10 milligrams instead of 1.0 milligram. • A total no-brainer and 100% preventable! • We are more careful with our money than many doctors are with their prescriptions. We write, for example, "Twenty dollars and 30/100" on a check and it is impossible to mistake this for anything else. • 100% preventable by a CPEO system. • Even preventable by requiring the pharmacist to reject any prescription whose quantity is ambiguous. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 22 Causes of Medication Errors • "most medication errors occur as a result of multiple, compounding events rather than from a single act by a single individual. Medication errors invariably represent the collapse of a faulty system, not a faulty human being." • Reasons cited include: "Failed communication: handwriting and oral communications, especially over the telephone, drugs with similar names, missing or misplaced zeroes and decimal points, confusion between metric and apothecary systems of measure, use of nonstandard abbreviations (TABLE 1), ambiguous or incomplete orders." • The above problems are completely avoidable under a decent quality management system. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 23 Avoidance of Prescription Errors • Procedure at Citizens General Hospital in New Kensington, Pennsylvania • A robot reads bar-coded prescriptions and retrieves the medications. • Medications go into individual bar-coded bags. • Prior to administering the drug, the nurse scans both the bag and the patient's barcoded wristband to assure that they match. • Anesthesiology • The anesthesiologist announces the name and dose of each drug she administers, along with the patient's weight. Another (specific) member of the operating team should be responsible for double-checking the activity. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 24 Closed-Loop Corrective Action Systems • • Closed-loop corrective action systems are mandatory centerpieces of ISO 9000-compliant systems. If there is a quality nonconformance (such as a medical mistake), the health care organization is required to: (1) Define the problem (e.g. prescription error, wrong-site surgery) (2) Identify the root cause • This does not mean blaming the personnel. (3) Identify and implement a permanent solution. • Telling people to be "more careful" isn't one. (4) Make the new method the standard for the process in question, e.g. by updating work instructions and procedures. • Can also apply to near-misses. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 25 Continuous Improvement and Supplier Development • This means that price increases from suppliers (e.g. hospitals and laboratories) are always questioned and that, in fact, continuous cost reductions are demanded from them. Correctable inefficiencies are simply not paid for. • Polaroid's Zero Based Pricing (ZBP) policy: "The first step is for a Polaroid buyer to ask the supplier to fork over data on its unit costs. …Buyers are not to accept cost increases as justification for a price rise. Instead, at that point, Polaroid people visit the supplier's plant and offer tips on how to contain costs" (Schonberger, 1986, 157). © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 26 More on Supplier Development • The C.R. Wilson Body Company quoted the Ford Motor Company a price of $152 per body, which Henry Ford refused to pay. Instead, with guidance from Ford's production chief Charles Sorensen, • "The man finally consented to try to manufacture at exactly one half his former price. Then, for the first time in his life, he began to learn how to do business. He had to raise wages, for he had to have first-class men. Under the pressure of necessity, he found he could make cost reductions here, there, and everywhere, and the upshot of it was that he made more money out of the low price than he had ever made out of the high price, and his workmen have received a higher wage." © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 27 (4) Others Doing It (1) American Legion Hospital in Crowley, Louisiana (the first hospital in the United States to attain an ISO 9000 certificate) 1305 Crowley Rayne Hwy, Crowley, Louisiana 70526 337-783-3222 (2) Leelanau Memorial Health Center in Northport Michigan. Note the "ISO 9001 Certified" notice on their Web site! (3) Memorial Medical Center of West Michigan in Ludington Michigan • Why Memorial Medical Center Flies the ISO Flag. "ISO 9002 is a rigorous set of procedures designed to ensure consistently repeatable quality in an organization’s operations and is used worldwide by both manufacturing and service companies." (4) Quest Diagnostics © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 28 Involvement of the Automotive Industry • Why are the automakers interested in health care system reform? • Rising costs of health benefits for autoworkers and retirees are making the automakers "HMOs on wheels." Employer-paid health insurance is now the most expensive "purchased component" of all vehicles. • A similar issue is faced by employers that buy health insurance for their employers. • The automakers' precedent: QS 9000 • The automotive industry has for many years required that parts suppliers register to the QS 9000 standard for quality management systems. Goals include: • Higher quality of delivered products • Lower costs of poor quality (the cost of doing it over because it wasn't done right up front). © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 29 (5) Recommendation • Major buyers of health care services like insurers, Medicare, Medicaid, and the auto makers can use their immense purchasing power to encourage or even require the hospitals that serve their patients to register to ISO 9000 (or its IWA-1 healthcare version). (1) Give hospitals a deadline by which they must register to ISO 9000 if they want to continue to be eligible to treat patients. • Educate hospitals about the benefits of ISO 9000 to their patients, staff, and (if for-profit) stockholders. Suppression of the costs of poor quality leaves more money for everyone. (2) Designate ISO 9000-registered hospitals as "preferred providers," at which patients will have lower copayments and/or deductibles. The idea is that these hospitals waste less money on poor quality and inefficiency, and will provide higher-quality care. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 30 Benefits • Benefits for all health care stakeholders: • Patients: Lower (30-60%) health care costs and higher quality of care. • Doctors: Enormous (up to 85%) reduction in malpractice rates, thus eliminating the state's malpractice insurance crisis. • Hospitals: higher profits if for-profit, and more money available for staff salaries. This will help recruit and retain more nurses. • Benefits for insurance providers: • Ability to offer lower premiums, thus increasing customer satisfaction and attracting more customers— the same way Henry Ford increased his market share through continuous price reductions. © 2005, Levinson Productivity Systems, P.C. www.ct-yankee.com 31