Transcript ART Report - Welcome to Premier

Online Individual Spindle Monitoring
System for Ring frames
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Contents
Architecture of Ultimo
Ultimo Features at a glance
Ultimo Software Views and Reports
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Architecture of Ultimo
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Architecture (Example of 20 R/F shed)
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Coordinators
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Status board (LCD TV)
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Ring frames
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PREMIER Ultimo
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PREMIER Ultimo
Mobile
Alerts
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Email
Alerts
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Network Router
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Server PC
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Machine
Station
Client PCs
Architecture (At Ring frame)
Power Module
Fixed at R/F Main
Input
Co-Ordinator
Ring Frame
PREMIER Ultimo
Spindle sensors and
Section with LED
indication
Production and Draft
Monitoring Sensors
Machine
Display Unit
End Breakage and
Doff Indication Lamps
Machine Station
Ultimo Features at a glance
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Ultimo – Features at a glance
Spindle and Section LED indications
LED Indications in Spindle and Sections helps
operator and maintenance persons
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Ultimo – Features at a glance
Wi-Fi data transmission
Data transfer from Ring frame Machine Station to CoOrdinator is done through Wireless technology
 Easier and quicker installation
 Minimum maintenance required
 Proven technology for large and faster data transfer
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Ultimo – Features at a glance
Machine Display Unit (MDU) at the end of the machine
Displays key information and scroll continuously. Useful
for operator on prioritizing of patrolling R/Fs.
MDU
Display
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Parameter
description
MDU
Display
Parameter
description
No. of breaks
No. of Rogues
No. of Idles
Average End
Mending Time
No. of Slips
Present Efficiency
Ultimo – Features at a glance
Breaks and Doff Indication Lamps
Red Lamps on both sides of the machine for higher
breaks. Green Lamp for indicating machine doff status.
 User configurable limits for No. of end breaks limit
for each machine.
 Very useful for operator to pay attention on
machines immediately with higher breaks.
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Ultimo – Features at a glance
Draft Monitoring
Draft Monitoring sensors on both sides of the Ring frame
to continuously monitor the draft ratios.
 Effectively monitor draft variations
 Easier to find out machines with wrong draft wheels
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Ultimo – Features at a glance
Power Monitoring
Monitors the total power consumption by the Ring frame
along with other key parameters.
 Measures three phase Voltages and Current values
 Measures Active Power (kW), Energy (kWh) and the
Power Factor (Cos Ø)
 Very effective module to measure power related
differences between machines.
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Ultimo – Features at a glance
Status Board
Large LCD Status board to display the present shed
performance through various key monitoring parameters
 Instantaneous assessment of shed performance
 Live display of all machines status as a layout
 Indication of worst machine sides to pay attention
 Best performing operators with respect to “em”
 Live update of various other key parameters
 Remote tool to control the TV screen scrolling
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Ultimo Software
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Ultimo Software
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Dashboard
Exceptions
Layout
Cop Stage
Power
Draft
Trend &
Comparisons
Reports
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Production
End Breaks
Stops
Stop History
Power
Overall Perf.
Entries
Views
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Configurations
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Operator Name
Stop groups
Stop Codes
Shift timing
Count
Count Change
Operator
Stop Reasons
Ultimo Software - Key benefits to users
Instantaneous
Views
User Friendly
GUI
User Defined
Report
Structures
Client –
Server
Configuration
Large Storage
of Data
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Detailed
Analysis
Reports
Ultimo Software – Identifies deviations
• It is more important to highlight a deviation than to summarize an
information.
• Ultimo software is designed to identify deviations easily.
• Most of the Ultimo screens shows the deviated parameters.
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Ultimo Software Views
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Dashboard
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Exceptions
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End Breaks
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Single Spindle
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Layout
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Stops – Month
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Stops – Day
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Draft Monitoring
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Power Monitoring
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Cop Stage – Shed Level
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Cop Stage – Machine Level
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Cop Stage – Machine Side Level
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Cop Stage – Multiple doffs analysis
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Power Analysis
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Status board Screens
Status board Screens
Status board Screens
Status board Screens
Status board Screens
Sample SMS
Information SMS
Alert SMS
Ultimo Software Reports
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Report Features in Ultimo
Report Types
1. Production
2. End Breaks
3. Stops
Report Grouping
4. Stop History
1. Machine wise
5. Overall Performance
2. Machine group wise
6. Trends & Comparisons
3. Count Article wise
4. Operator wise
Report Levels
1. Machine side wise
2. Machine wise
3. Count wise
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5. Supervisor wise
Report Features in Ultimo
Shift Consolidations
1. Shift reports
2. Day reports
3. From any date to any date
• Shift wise
• Day wise
• Consolidated
4. Separate shifts alone (ex: day shifts only)
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Report Features in Ultimo
Report Features
1. All parameters are configurable
2. Some related parameters are added in each report type
(ex: kg parameter added in stop report)
3. One click switching over between report types, levels and
grouping
4. Soft copy report export (pdf) is possible
5. Automatic Report Emailing for specified E-Mail addresses
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Report Features in Ultimo
Report Output formats
Printer
RPT
PDF
Excel
Excel Data
DOC
RTF
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Example: Production Report
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Overall Performance Report - 1
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Overall Performance Report - 1
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Overall Performance Report - 2
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Power Monitoring Report
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Production Report with Targets
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Ultimo Integration with
ERP systems
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Ultimo Data Flow
Data transmission from Machines
PREMIER Ultimo
PREMIER Ultimo
ERP Server
Ultimo
Data
Storage
Virtual Data
Storage
Fetches Data
At Shift End
ERP Users
Ultimo Clients
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Ultimo Enhancements
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Future Vision
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Data on Demand through SMS request
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Apps for Mobile and Tablets
Data on Demand through SMS request
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Send request SMS
Receive the required data through SMS for pre-authorized
management staff
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Example
• Send SMS PRD1 to 123456789
• Receive the following SMS of Production data for Shift 1
current date.
Ultimo Apps - Features
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Ultimo Apps for mobiles and tablets supporting various
platforms
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Android
iOS (ipad, iphone)
Windows 7
Windows 8
Current shift production related data along with 3 previous
shifts will be available for viewing
Currently stopped machines
Basic comparison charts
Stop code assignments through Ultimo Apps (Tablet)
Apps will connect to Local Ultimo Server
Apps get connected to the internet server
Sample screens for mobile
Infra structure for Mobile apps support (Intranet)
Ultimo Server
Wi-fi router
Infrastructure for Ultimo Apps (Internet)
Web Server
Ultimo Server
PREMIER
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